grating force-controlled CNC polishing system

grating force-controlled CNC polishing system

Supplier
Xqoptic
Category
Optical Production Equipment
Origin
China

This equipment uses an industrial-grade six-axis robotic arm as the motion execution unit, equipped with a high-response force-control polishing module and a digital process control system, forming an intelligent optical element processing platform. The robotic arm positioning accuracy reaches ±0.02mm, with repeat positioning accuracy better than ±0.01mm, combined with a 0.1N-class closed-loop force control system to ensure dynamic stability during processing.

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Overview

This equipment uses an industrial-grade six-axis robotic arm as the motion execution unit, equipped with a high-response force-control polishing module and a digital process control system, forming an intelligent optical element processing platform. The robotic arm positioning accuracy reaches ±0.02mm, with repeat positioning accuracy better than ±0.01mm, combined with a 0.1N-class closed-loop force control system to ensure dynamic stability during processing.

Specifications

ParameterValue
Machined Element TypePlane/spherical/aspherical/off-axis aspherical/freeform surfaces; etc.
Machined Element ShapeRound/ellipse/rectangle/rounded rectangle/sector/polygon/racetrack/irregular hole shapes, etc.
Machined Element Aperture≤800mm (2000 custom workpiece plate)
Load Capacity≤100KG
Max. Component Thickness≤150mm
Machining PrecisionPV better than 60nm, RMS better than 12nm
Machining RepeatabilityPV better than 60nm@2σ
Polished Surface RoughnessRa≤0.5nm
Surface CleanlinessBetter than Grade III
Robotic Arm BodyABB IRB 6700 200 robotic arm
Workpiece StageTabletop diameter 800mm, aluminum alloy, anodized surface
Precision Force-Controlled Polishing HeadPolishing force controlled by a voice coil motor
Polishing Slurry Circulation Monitoring SystemPolishing slurry stirring; circulation; filtration; with liquid level; concentration; and temperature monitoring
Small Tool Polishing ModuleFine grinding plates and polishing plates, five each, diameter D20 mm-D60 mm
Bonnet Polishing ModuleOne each for radii R20mm-R40mm
Process SoftwareIncludes process database; free permanent updates

Applications

Processing Capabilities Applicable surface forms: covering flat/spherical/aspheric surfaces with diameters ≤2000mm, compatible with off-axis aspheric and freeform surface processing Hard materials: silicon carbide (SiC), sapphire (Al2O3), ULE glass, etc. Crystal materials: monocrystalline silicon, glass-ceramics, K9 optical glass Metal substrates: oxygen-free copper (C10100), aluminum alloys (6xxx/7xxx series), nickel-based alloys Application Scenarios Suitable for batch production of precision optical components such as aerospace aspheric radomes, IC lithography lenses and laser gyro mirrors; compared with traditional processing methods, surface figure convergence efficiency is improved by 60% and manual intervention is reduced by 80%.

Datasheet

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Supplier Information

Xq
Xqoptic
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Shanghai Xingqing Optical Instrument Co., Ltd. was founded in 1992. It is a professional manufacturing enterprise integrating high-tech optical, mechanical and electrical instruments, producing and selling a wide variety of high-precision optical components and multiple series of high-precision optical instrument products. After years of tempering and continuous development and growth, the company now has a plant area of more than 1,800 square meters; more than 80 employees, including 30 engineering and technical personnel; and more than 50 sets of various processing and testing equipment. It is well known to many users for its advanced product R&D and manufacturing capabilities. In order to better carry out market operations, the company established Shanghai Jiaxing Optical Technology Co., Ltd. (a sales company), which has enhanced the company's capabilities in operations, marketing promotion and global business expansion.

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grating force-controlled CNC polishing system
Xqoptic · Optical Production Equipment
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