grating force-controlled CNC polishing system
This equipment uses an industrial-grade six-axis robotic arm as the motion execution unit, equipped with a high-response force-control polishing module and a digital process control system, forming an intelligent optical element processing platform. The robotic arm positioning accuracy reaches ±0.02mm, with repeat positioning accuracy better than ±0.01mm, combined with a 0.1N-class closed-loop force control system to ensure dynamic stability during processing.
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Overview
This equipment uses an industrial-grade six-axis robotic arm as the motion execution unit, equipped with a high-response force-control polishing module and a digital process control system, forming an intelligent optical element processing platform. The robotic arm positioning accuracy reaches ±0.02mm, with repeat positioning accuracy better than ±0.01mm, combined with a 0.1N-class closed-loop force control system to ensure dynamic stability during processing.
Specifications
| Parameter | Value |
|---|---|
| Machined Element Type | Plane/spherical/aspherical/off-axis aspherical/freeform surfaces; etc. |
| Machined Element Shape | Round/ellipse/rectangle/rounded rectangle/sector/polygon/racetrack/irregular hole shapes, etc. |
| Machined Element Aperture | ≤800mm (2000 custom workpiece plate) |
| Load Capacity | ≤100KG |
| Max. Component Thickness | ≤150mm |
| Machining Precision | PV better than 60nm, RMS better than 12nm |
| Machining Repeatability | PV better than 60nm@2σ |
| Polished Surface Roughness | Ra≤0.5nm |
| Surface Cleanliness | Better than Grade III |
| Robotic Arm Body | ABB IRB 6700 200 robotic arm |
| Workpiece Stage | Tabletop diameter 800mm, aluminum alloy, anodized surface |
| Precision Force-Controlled Polishing Head | Polishing force controlled by a voice coil motor |
| Polishing Slurry Circulation Monitoring System | Polishing slurry stirring; circulation; filtration; with liquid level; concentration; and temperature monitoring |
| Small Tool Polishing Module | Fine grinding plates and polishing plates, five each, diameter D20 mm-D60 mm |
| Bonnet Polishing Module | One each for radii R20mm-R40mm |
| Process Software | Includes process database; free permanent updates |
Applications
Processing Capabilities Applicable surface forms: covering flat/spherical/aspheric surfaces with diameters ≤2000mm, compatible with off-axis aspheric and freeform surface processing Hard materials: silicon carbide (SiC), sapphire (Al2O3), ULE glass, etc. Crystal materials: monocrystalline silicon, glass-ceramics, K9 optical glass Metal substrates: oxygen-free copper (C10100), aluminum alloys (6xxx/7xxx series), nickel-based alloys Application Scenarios Suitable for batch production of precision optical components such as aerospace aspheric radomes, IC lithography lenses and laser gyro mirrors; compared with traditional processing methods, surface figure convergence efficiency is improved by 60% and manual intervention is reduced by 80%.
Datasheet
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Supplier Information
Shanghai Xingqing Optical Instrument Co., Ltd. was founded in 1992. It is a professional manufacturing enterprise integrating high-tech optical, mechanical and electrical instruments, producing and selling a wide variety of high-precision optical components and multiple series of high-precision optical instrument products.
After years of tempering and continuous development and growth, the company now has a plant area of more than 1,800 square meters; more than 80 employees, including 30 engineering and technical personnel; and more than 50 sets of various processing and testing equipment. It is well known to many users for its advanced product R&D and manufacturing capabilities.
In order to better carry out market operations, the company established Shanghai Jiaxing Optical Technology Co., Ltd. (a sales company), which has enhanced the company's capabilities in operations, marketing promotion and global business expansion.
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