Power-Feedback Welding Machine

Power-Feedback Welding Machine

Supplier
Ng-laser
Category
Laser Processing Equipment
Origin
China

Laser welding is a new welding method mainly intended for precision parts made from thin-walled materials. It supports butt welding, seal welding, spot welding and lap welding and is readily automated. The laser welding system designed by Nanguang Gaoke adds an energy detector at the laser output to measure emitted energy. This signal is fed back to the control unit and compared with the theoretical energy setting to form a closed-loop control system. Real-time control of the laser power-supply current ensures stability at every weld spot. The system also automatically detects energy degradation caused by lamp aging, effectively reducing the product defect rate.

Specification Snapshot
Laser Wavelength [25W]
1064nm
Pulse width [25W]
≤30ms
Laser Wavelength [150W]
1064nm
Pulse width [150W]
≤50ms
Laser Wavelength [300W]
1064nm
Pulse width [300W]
≤50ms
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Overview

Laser welding is a new welding method mainly intended for precision parts made from thin-walled materials. It supports butt welding, seal welding, spot welding and lap welding and is readily automated. The laser welding system designed by Nanguang Gaoke adds an energy detector at the laser output to measure emitted energy. This signal is fed back to the control unit and compared with the theoretical energy setting to form a closed-loop control system. Real-time control of the laser power-supply current ensures stability at every weld spot. The system also automatically detects energy degradation caused by lamp aging, effectively reducing the product defect rate.

Specifications

ParameterValue
Laser Wavelength [25W]1064nm
Max Laser Output Power [25W]25W
Max Laser Pulse energy [25W]25J
Optical fiber Output Quantity [25W]1-4 Channel
Pulse width [25W]≤30ms
Laser Frequency [25W]≤200Hz
Fiber core diameter [25W]0.2mm
Feedback method [25W]Real-Time Laser Power Feedback System
Aiming and Positioning [25W]Red Aiming Beam
Power factor [25W]≥0.85
Main Unit Power Consumption [25W]≤2.8kw
Power Requirements [25W]Single-phase 220V±10% 50Hz
Cooling method [25W]Built-In Air Cooling
Overall dimensions [25W; Length × Width × Height; Subject to the Actual Product]1100 mm × 500 mm × 900 mm
Laser Wavelength [150W]1064nm
Max Laser Output Power [150W]150W
Max Laser Pulse energy [150W]15J
Optical fiber Output Quantity [150W]1-4 Channel
Pulse width [150W]≤50ms
Laser Frequency [150W]≤200Hz
Fiber core diameter [150W]0.4mm,0.3mm
Feedback method [150W]Real-Time Laser Power Feedback System
Aiming and Positioning [150W]Red Aiming Beam
Power factor [150W]≥0.9
Main Unit Power Consumption [150W]≤14kw
Power Requirements [150W]Three-Phase 380V±10%50Hz
Cooling method [150W]External Water Cooling
Overall dimensions [150W; Length × Width × Height; Subject to the Actual Product]1350 mm × 600 mm × 1000 mm
Laser Wavelength [300W]1064nm
Max Laser Output Power [300W]300W
Max Laser Pulse energy [300W]40J,100J
Optical fiber Output Quantity [300W]1-4 Channel
Pulse width [300W]≤50ms
Laser Frequency [300W]≤200Hz
Fiber core diameter [300W]0.6mm,0.4mm
Feedback method [300W]Real-Time Laser Power Feedback System
Aiming and Positioning [300W]Red Aiming Beam
Power factor [300W]≥0.9
Main Unit Power Consumption [300W]≤16kw
Power Requirements [300W]Three-Phase 380V±10%50Hz
Cooling method [300W]External Water Cooling
Overall dimensions [300W; Length × Width × Height; Subject to the Actual Product]1350 mm × 600 mm × 1000 mm
Laser Wavelength [600W]1064nm
Max Laser Output Power [600W]600W
Max Laser Pulse energy [600W]90J
Optical fiber Output Quantity [600W]1-4 Channel
Pulse width [600W]≤50ms
Laser Frequency [600W]≤200Hz
Fiber core diameter [600W]0.6mm
Feedback method [600W]Real-Time Laser Power Feedback System
Aiming and Positioning [600W]Red Aiming Beam
Power factor [600W]≥0.9
Main Unit Power Consumption [600W]≤20kw
Power Requirements [600W]Three-Phase 380V±10%50Hz
Cooling method [600W]External Water Cooling
Overall dimensions [600W; Length × Width × Height; Subject to the Actual Product]1480 mm × 600 mm × 1000 mm

Applications

Precision metal welding of phone aluminum batteries/communications accessories, optical devices, gold/silver jewelry, precision parts, medical devices, automotive parts, eyewear, molds, electronics/appliances, IC integrated circuits, instrumentation, bearings, and motors.

Key Features

High peak power/spot energy and welding efficiency; real-time power feedback stabilizes energy; industrial color touchscreen simplifies settings; remote network monitoring/operation with synchronized workstation display and dual-screen interlock; safe, stable air-cooled constant-current supply with EMI/PFC for efficiency/reliability; designed to EU CE standards with temperature, flow, overcurrent/overvoltage system units; easy operation and stable performance.

Datasheet

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Supplier Information

Ng
Ng-laser
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Nanguang Hi-Tech (Xiamen) Laser Technology Co., Ltd. is a Sino-foreign joint venture founded by overseas returnees, recognized as a national high-tech enterprise, Xiamen high-tech enterprise, Xiamen Double Hundred Talent enterprise, and Xiamen specialized and sophisticated enterprise. The company focuses on R&D and production of novel lasers for high-end precision manufacturing, aiming to be a core force in future intelligent manufacturing. The core team members come from internationally renowned universities such as the University of Southampton and the University of South Wales, with an international perspective and technical expertise, understanding the Chinese market's product needs. With over ten years of average industry experience, they are committed to providing high-stability, high-performance, and long-life industrial lasers. The company produces UV lasers, picosecond lasers, and can customize special lasers including single-frequency lasers, vector polarization lasers, high-energy, high-power, specific wavelength (UV-MIR), and tunable lasers. It also offers comprehensive laser solutions and upgrades for enterprises, research institutions, and universities.

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