FIS-2010VB Fully Automatic Vision-Guided Vacuum/Backfill Parallel Seam Welder

FIS-2010VB Fully Automatic Vision-Guided Vacuum/Backfill Parallel Seam Welder

Supplier
Szbkjd
Part Number
FIS-2010VB
Category
Semiconductor Packaging Equipment
Origin
China

This equipment hermetically seals large rectangular, optoelectronic and flat metal packages. Base trays are loaded into fixtures and dried in an upstream automatic oven, then transferred to the working platform. A robot moves the base fixture to the tack-weld position. Covers loaded into magazines undergo trace-moisture removal and enter the welding chamber via a track. The operator places them manually into the positioning mechanism. Package and base CCD vision systems capture geometry and use algorithms to adjust angle, align data and fit the parts precisely for tack welding. Automatic rolling seam welding seals X and Y edges inside a closed nitrogen glovebox. For high-vacuum products, after all long X edges are welded, packages transfer automatically to a high-vacuum welder for evacuation and special-gas backfilling, then short Y edges are sealed and products transfer to collection.

Specification Snapshot
Positioning Repeatability
±0.02mm
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Overview

This equipment hermetically seals large rectangular, optoelectronic and flat metal packages. Base trays are loaded into fixtures and dried in an upstream automatic oven, then transferred to the working platform. A robot moves the base fixture to the tack-weld position. Covers loaded into magazines undergo trace-moisture removal and enter the welding chamber via a track. The operator places them manually into the positioning mechanism. Package and base CCD vision systems capture geometry and use algorithms to adjust angle, align data and fit the parts precisely for tack welding. Automatic rolling seam welding seals X and Y edges inside a closed nitrogen glovebox. For high-vacuum products, after all long X edges are welded, packages transfer automatically to a high-vacuum welder for evacuation and special-gas backfilling, then short Y edges are sealed and products transfer to collection.

Specifications

ParameterValue
Welding Pressure50~1000g
XY-Axis Effective Travel0-200mm
Welding Power supplyInverter-Type Pulsed Power Supply
Welding Speed4~20mm/s
Prewelding UPH [Product 10×10mm]600pcs/h
Roll-Welding UPH [Product 10×10mm]300pcs/h
Positioning Repeatability±0.02mm
Weld Gas-Leak RateComplies with the military standard GJB548B-2005
Glovebox Dew Point≤-40
Vacuum Oven-Chamber Temperature25-110℃
Vacuum Oven-Vacuum≤10pa
Weld Gas-Leak Defect Rate [Excluding Cosmetic Defects]≤5‰
Package ShapeSquare, Rectangle
Rectangular Package CornerR0.3~R2mm
Package MaterialKovar, metallized ceramics, etc.
Cover Plate Thickness0.1-0.15mm
Welding Workpiece Size Range [Nitrogen Atmosphere]2×2~100×100mm

Applications

Hermetic sealing welds for large package bases, such as those of rectangular devices, optoelectronic devices, and flat metal packages.

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Supplier Information

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Szbkjd
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Beike (Shenzhen) Electromechanical Technology Co., Ltd. is a high-tech enterprise engaged in the research and development, production, and sales of sealing and welding equipment in the field of hermetic packaging for optoelectronic devices, sensor components, and flat metal shell bases. Currently, it mainly focuses on: 1. High-precision sealing and welding equipment for optoelectronic devices such as TO46, TO56, TO39, TO38; 2. Parallel seam welding equipment for rectangular microelectronic devices, flat metal shell bases, and other larger shell bases; 3. Vacuum gas-filling sealing and welding equipment for optoelectronic devices and sensor components; The equipment adopts self-developed capacitive energy-storage power supplies, featuring high precision, stable quality, and other packaging processes, while providing customers with comprehensive supporting solutions. With a full understanding of industry technology, it conducts independent research and development.

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FIS-2010VB Fully Automatic Vision-Guided Vacuum/Backfill Parallel Seam Welder
Szbkjd · Semiconductor Packaging Equipment
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