ATS-1838 Automatic Transistor Seal Welder
This equipment welds small TO bases and caps, such as TO18, TO25 and TO38, for fiber communications and sensors in a sealed nitrogen glovebox. A tray handler automatically moves base and cap trays into position. Separate robots simultaneously remove bases and caps and load them between upper/lower electrodes. Pressure and current complete welding. Finished products are automatically returned to trays and moved to the finished-product store.
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Overview
This equipment welds small TO bases and caps, such as TO18, TO25 and TO38, for fiber communications and sensors in a sealed nitrogen glovebox. A tray handler automatically moves base and cap trays into position. Separate robots simultaneously remove bases and caps and load them between upper/lower electrodes. Pressure and current complete welding. Finished products are automatically returned to trays and moved to the finished-product store.
Specifications
| Parameter | Value |
|---|---|
| Welding Pressure | 10~100kgf |
| Welding Z Axis Travel | 80mm |
| Power supply | Transistor Type Transistor type |
| Max Welding Current | 5KA |
| Coaxiality accuracy [Mechanical Positioning (Mechanical fixed position)] | ±20 um |
| Welding Efficiency | 10-12s/pcs |
| Weld Gas-Leak Rate | Complies with Chinese military standard GJB548B2005 |
| Vacuum Oven-Chamber Temperature | 25-110°C |
| Vacuum Oven-Vacuum | ≤50pa |
| Glovebox Dew Point | ≤-40°C |
| Welding Defect Rate | ≤0.05% |
| Welding Workpiece Size Range | 1.8~3.8mm |
| Adjustable Welding Discharge Count | 1 times One time、2 times Two times |
| Equipment Dimensions | 3.8 m × 1.2 m × 1.8 m |
| Equipment Weight | 1200KG |
| Power supply requirements | 220V、50HZ、5000W |
| Gas supply requirements | CA>0.4MPA、N2>0.3MPA |
Applications
Welding small TO headers and caps in optical communications and sensor assemblies.
Datasheet
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Supplier Information
Beike (Shenzhen) Electromechanical Technology Co., Ltd. is a high-tech enterprise engaged in the research and development, production, and sales of sealing and welding equipment in the field of hermetic packaging for optoelectronic devices, sensor components, and flat metal shell bases. Currently, it mainly focuses on:
1. High-precision sealing and welding equipment for optoelectronic devices such as TO46, TO56, TO39, TO38;
2. Parallel seam welding equipment for rectangular microelectronic devices, flat metal shell bases, and other larger shell bases;
3. Vacuum gas-filling sealing and welding equipment for optoelectronic devices and sensor components;
The equipment adopts self-developed capacitive energy-storage power supplies, featuring high precision, stable quality, and other packaging processes, while providing customers with comprehensive supporting solutions. With a full understanding of industry technology, it conducts independent research and development.
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