Prismatic-Case Cell Assembly Line

Prismatic-Case Cell Assembly Line

Supplier
Uwlaser
Part Number
Square case battery assembly line
Category
Laser Processing Equipment
Origin
China
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Overview

This intelligent manufacturing solution is mainly used in various production processes of automotive power batteries and energy storage lithium batteries. It focuses on product lines related to the application of laser welding technology, covering a complete set of spare parts processes such as laser tab forming machines, battery core assembly, sealing nail welding machines, coating machines, conveyor lines, cover plates, etc., and is equipped with a manufacturing execution system (MES) to create an efficient and intelligent digital workshop and realize an intelligent factory.

Specifications

ParameterValue
Hot Press MachineFinal excellence rate ≥99.5% Capacity/speed 10~48PPM
Technical Specification - Tab Matching MachineFinal excellence rate ≥99.5% Capacity/speed 10~48PPM
TabUltrasonic Welding MachineFinal excellence rate ≥99.5% Production capacity/speed 5~24PPM (dual machines)
Technical Specification - Adapter TabLaserWeldingFinal excellence rate ≥99.5% Capacity/speed 5~24PPM
Mylar Wrapping MachineFinal excellence rate ≥99.5% Production capacity/speed 10~48PPM (dual machines)
Cell Insertion MachineFinal excellence rate ≥99.5% Capacity/speed 10~48PPM
Pre-welding MachineFinal excellence rate ≥99.5% Capacity/speed 10~48PPM
Technical Specification - Top CoverWeldingFinal excellence rate ≥99.5% Capacity/speed 10~48PPM
First-passHelium Leak TesterFinal excellence rate ≥99.5% Capacity/speed 10~48PPM
Technical Specification - Sealing PinWeldingFinal excellence rate ≥99.5% Capacity/speed 10~48PPM
Technical Specification - Two Helium Leak TesterFinal excellence rate ≥99.5% Capacity/speed 10~48PPM
Blue Film Wrapping MachineFinal excellence rate ≥99.5% Capacity/speed 10~48PPM
Production LineFinal excellence rate ≥98% Production capacity/speed 6~20PPM

Key Features

Pairing machine: The glue is stable, does not damage the battery core, and the equipment is efficient and stable;; Ultrasonic welding machine: Breaks through various difficulties such as slipping and deflection of the protective sheet, glue alarm at the gluing station, and quick changeover;; Connecting piece welding machine: Using blue light composite welding, which greatly reduces spatter, high weld quality, and strong controllability of processing capabilities;; Mylar package: servo coating, precise and convenient, independent thermal melting point, efficient without wire drawing, large-capacity silo, reducing the frequency of film release;; Shell pre-welding machine: stable welding process, servo flexible system variable pressure press-fitting, combined clamping welding fixture to eliminate leakage;; Top cover welding machine: UW2+2 composite laser, high welding efficiency, good welding appearance, high quality rate compared with single beam;; Sealing nail welding machine: independently developed pulse welding, the one-time quality rate is relatively high >99.5%-99.8%

Datasheet

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Supplier Information

Uw
Uwlaser
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Shenzhen United Winners Laser Co., Ltd. (Stock Code: 688518) was founded in 2005. It is a national high-tech enterprise and a STAR Market listed company specializing in the integration of R&D, production, and sales of precision laser welding equipment and intelligent manufacturing solutions. It has multiple subsidiaries including Jiangsu United Winners, Huizhou United Winners, Japan United Winners, Germany United Winners, USA United Winners, Hungary United Winners, Hong Kong United Winners, Jiangsu United Winners Semiconductor, and Jiangsu Chuangying Photovoltaic Technology. After twenty years of market cultivation, the company has developed into a leading brand in the laser welding niche industry. The company is committed to providing global manufacturing customers with high-quality lasers, laser welding heads, laser welding machines, robotic welding workstations, complete sets of laser welding automation equipment, and various non-standard automation solutions. Lasers and laser welding machines mainly include blue light laser series, composite laser series, YAG laser series, fiber laser series, semiconductor laser series, pulsed laser series, etc. The products are widely used in new energy, automotive manufacturing, consumer electronics, photovoltaic industry, semiconductors, optical communications, hardware and home appliances, medical devices, electronic components, and other fields. Currently, we have delivered more than 100,000 lasers and thousands of complete sets of laser welding equipment to various parts of the world. Approximately over 160 cities globally and more than 1,680 leading industrial manufacturing enterprises worldwide have chosen United Winners Laser as their partner. United Winners Laser is one of the largest enterprises in China focused on the research and development of laser welding for the new energy industry. Our cooperative customers include well-known enterprises in the industry such as CATL, BYD, CALB, Gotion High-tech, EVE Energy, Sunwoda, SVOLT, Panasonic, Samsung, Foxconn, TE Connectivity, and Everwin Precision. United Winners Laser has always attached great importance to technological research and development, insisting on independent research and development and technological innovation, continuously increasing investment in research and development, and strengthening core technological advantages to ensure that the company's technological level and product research and development strength remain at the leading level in the domestic industry. The company owns 547 laser welding-related patents, including 65 invention patents, and also owns 288 software copyrights. Based on a high-level R&D team and R&D platform, United Winners Laser has undertaken the establishment of several provincial and municipal laser welding-related laboratories, research centers, and technology centers, and has successively established: Shenzhen Municipal Enterprise Technology Center Shenzhen High-Precision Laser Welding Technology Engineering Laboratory Guangdong Provincial Engineering Technology Research Center for Precision Laser Welding Equipment Guangdong Provincial Key Laboratory of Automotive Laser Intelligent Welding Equipment Enterprises Shenzhen Power Battery Laser Equipment Manufacturing R&D Engineering Research Center Guangdong Provincial Industrial Design Center Changzhou High-Precision Laser Welding Technology Engineering Technology Research Center Changzhou Enterprise Technology Center Changzhou Industrial Design Center

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