IGBT Control Unit Automatic Welding Line
Specification Snapshot
Machine Dimensions
46000*4400*2450mm
Control Method
PC+PLC control
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Overview
The line body part is fixed with manually installed components, and is composed of workstations such as automatic screwing, automatic glue dispensing, automatic flipping, automatic air tightness detection, automatic welding, and automatic post-welding inspection.The manual station is equipped with components such as intelligent force arms, intelligent electric batches, nail feeders, electric batch selectors, material racks, and SOP all-in-one machines to improve manual convenience. The graphics system combines feedback such as the angular position of the intelligent force arms and intelligent electric batches to reduce the rate of manual errors and improve the consistency of product assembly.The automatic dispensing station is equipped with a CCD vision system to perform position compensation for the dispensing position, and then the system performs status recognition on the dispensing status to ensure the stability and consistency of dispensing.The welding station adopts an integral press-fit independent air blowing and dust extraction mechanism to ensure the stability and efficiency of welding.The welding detection system makes every abnormal light emission exposed before your eyes with nowhere to hide;
Specifications
| Parameter | Value |
|---|---|
| Features | parameters |
| Machine Dimensions | 46000*4400*2450mm |
| FixtureMethod | Special fixture |
| TransferMethod | Double speed chain return line |
| Control Method | PC+PLC control |
| External SupplyAir Pressure | 0.8Mpa |
| Technical Specification | Automatic dispensing; post-gluing inspection; automatic screw tightening; intelligent arm; intelligent electric batch; laser distance measurement; post-weld inspection; graphics splicing; data collection, etc. |
| SafetyProtection | Magnetic safety door lock + protective cover |
| SystemMachineEfficiency | 95S/piece (the welding section can take up to 70s) |
| Defect Rate | ≤ 2% (excluding defects caused by product and manual clamping) |
| Machine Failure Rate | ≤ 2% (only equipment failure) |
Datasheet
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Supplier Information
Shenzhen United Winners Laser Co., Ltd. (Stock Code: 688518) was founded in 2005. It is a national high-tech enterprise and a STAR Market listed company specializing in the integration of R&D, production, and sales of precision laser welding equipment and intelligent manufacturing solutions. It has multiple subsidiaries including Jiangsu United Winners, Huizhou United Winners, Japan United Winners, Germany United Winners, USA United Winners, Hungary United Winners, Hong Kong United Winners, Jiangsu United Winners Semiconductor, and Jiangsu Chuangying Photovoltaic Technology. After twenty years of market cultivation, the company has developed into a leading brand in the laser welding niche industry.
The company is committed to providing global manufacturing customers with high-quality lasers, laser welding heads, laser welding machines, robotic welding workstations, complete sets of laser welding automation equipment, and various non-standard automation solutions. Lasers and laser welding machines mainly include blue light laser series, composite laser series, YAG laser series, fiber laser series, semiconductor laser series, pulsed laser series, etc. The products are widely used in new energy, automotive manufacturing, consumer electronics, photovoltaic industry, semiconductors, optical communications, hardware and home appliances, medical devices, electronic components, and other fields.
Currently, we have delivered more than 100,000 lasers and thousands of complete sets of laser welding equipment to various parts of the world. Approximately over 160 cities globally and more than 1,680 leading industrial manufacturing enterprises worldwide have chosen United Winners Laser as their partner. United Winners Laser is one of the largest enterprises in China focused on the research and development of laser welding for the new energy industry. Our cooperative customers include well-known enterprises in the industry such as CATL, BYD, CALB, Gotion High-tech, EVE Energy, Sunwoda, SVOLT, Panasonic, Samsung, Foxconn, TE Connectivity, and Everwin Precision.
United Winners Laser has always attached great importance to technological research and development, insisting on independent research and development and technological innovation, continuously increasing investment in research and development, and strengthening core technological advantages to ensure that the company's technological level and product research and development strength remain at the leading level in the domestic industry. The company owns 547 laser welding-related patents, including 65 invention patents, and also owns 288 software copyrights.
Based on a high-level R&D team and R&D platform, United Winners Laser has undertaken the establishment of several provincial and municipal laser welding-related laboratories, research centers, and technology centers, and has successively established:
Shenzhen Municipal Enterprise Technology Center
Shenzhen High-Precision Laser Welding Technology Engineering Laboratory
Guangdong Provincial Engineering Technology Research Center for Precision Laser Welding Equipment
Guangdong Provincial Key Laboratory of Automotive Laser Intelligent Welding Equipment Enterprises
Shenzhen Power Battery Laser Equipment Manufacturing R&D Engineering Research Center
Guangdong Provincial Industrial Design Center
Changzhou High-Precision Laser Welding Technology Engineering Technology Research Center
Changzhou Enterprise Technology Center
Changzhou Industrial Design Center
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