Laser Welding AAA JGHX-AA-1-01
Laser welding AA for vehicle-mounted camera modules, incorporating dust, dirty testing, AA, laser welding. Action course: Spray & PCBA silos, filament cleaning and dirty testing of Zion Ring vibration disks, AA & Welding, miscalculated material collections for scavenging and miscalculation.
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Overview
Laser welding AA for vehicle-mounted camera modules, incorporating dust, dirty testing, AA, laser welding. Action course: Spray & PCBA silos, filament cleaning and dirty testing of Zion Ring vibration disks, AA & Welding, miscalculated material collections for scavenging and miscalculation.
Specifications
| Parameter | Value |
|---|---|
| Applicable product -- applicable size | <50*50*50mm |
| Application of product-support product interface | LVDS/CVBS/MIPI/FAkra/Paralel, etc. |
| Up and down. | PCBA magazine loading (5 levels, supporting packaging materials and trays); lens-holder magazine loading (5 levels, supporting packaging materials and trays); solder-ring vibratory feeding. Finished products unload through a magazine (5 levels, supporting packaging materials and trays); NG products unload to a separate NG tray. |
| Earthquake protection | Load marble+air float platform |
| Earthquake-proofing level | 1~100HZ,<12.5um/s |
| Sensor Testing - Testing | Check for Sensor. Bright spots, dark spots, surface dust. |
| Sensor Test - Test Precision | 1 pixel |
| Upper tin ring | Use vacuum mouths to extract the material, visual positioning. |
| Upper Tin Ring - Positioning Precision [Visual positioning] | ≤±0.01 |
| AA-AAA configuration | Sensor AA Six Axes |
| AA AA-AAA repeat precision-X/Y/Z | ≤±0.3 |
| Repeat precision of AA-AAA-axis - Tx/Ty/Tz | ≤±0.001 |
| AA Environment - FOV Range | 20~200° |
| AA Environment - Test Distance | 300mm~∞ |
| AA Environment - Diagonal [4 supplied as standard] | Optimal approach using upper graph (+ repeater) + perimeter parallel light tubes (with 4 markers) |
| AA Environment - Perimeter-Choose-Aperture-Choose | (1:1、2:1、4:3、16:9) |
| AA algorithm | OC AA, COD AA, tin accretion compensation, SFR curve weight adjustment |
| AA Capability-AAA Repeated Precision-0C | ±1 pixel |
| AA Capability - AA Repeated Precision - SFR - Centre | 0.02 |
| AA Capability-AAA Repeat Precision-SFR-Eternal | 0.05 |
| AA Capability-AAA Repeat Precision-TILT | ≤±0.1 |
| AA Capabilities - CGK [MTF & Axis] | ≥1.33 |
| AA Capabilities - GRR [MTF & Axis] | <15% |
| AA Capabilities - CCMK [MTF & Axis] | >1.67/±5% |
| AA Capabilities - SFR [SFR Same Product Static Test] | ≤2=Max-Min |
| Laser Welding | 4 级 |
| Laser welding-wavelength | 915 nm |
| Laser Welding-Power | ≤130 W |
| Laser Welding-Ray diameter | 400~1500μm |
| Laser welding-distant distance | 150~250mm |
| Laser Temperature | 2 级 |
| Laser temperature control - wavelength | 1.65~2.5um |
| Laser temperature control-temperature range | 100~1500℃ |
| Laser Temperature Control -- Response Time | 0.1 ms |
| Laser Temperature - Precision | ≤0.3 % |
| MES Retroactive | Mirror and lens scans, AA data uploading MESS |
| Selective [Match] | COD-related, infrared light sources (850 nm, 940 nm) |
| AA position | Single AA |
| Whole machine size [(excluding FFU)] | 2550*1250*1950mm (excluding FFU) |
| Equipment Weight | 1500 kg |
| Power consumption | 3.5 kW |
| Power Supply Requirements | AC220V/50Hz |
| Pressure requirements | 0.4~0.6 MPa |
| Ambient Temperature | 10℃~40℃ |
| Environmental humidity [Non-condensing] | ≤80%, non-condensing |
Applications
Application of products of the type of security/car/ADAS/DMS
Key Features
1. Precision and compatibility: retains conventional AA-machine alignment accuracy and supports automotive modules with FOV 20°~220°. 2. Precise laser temperature control: an imported German laser head provides real-time control at ±3℃ without thermal damage. 3. Efficient synchronized welding: simultaneous multifocus processing distributes thermal stress uniformly and improves efficiency by 300%. 4. Fast model changeover: previously produced models can be changed over in as little as 30 minutes. 5. Intelligent quality traceability: weld monitoring, defect interception and code scanning link data throughout the process.
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Supplier Information
Shenzhen Jieniu Technology Co., Ltd., founded in 2012, is a national-level specialized and sophisticated "Little Giant" enterprise, a national high-tech enterprise, and a Shenzhen specialized and sophisticated small and medium-sized enterprise.
Adhering to the business philosophy of "creating value for customers, enabling employees to achieve their future," Jieniu Technology focuses on providing global customers with complete solutions for precision intelligent equipment. Its business covers optical modules, semiconductors, optical lenses, optical lens assemblies, optical modules, LiDAR, precision baking, and airtightness testing equipment.
The company's technical team is stable and has very rich industry experience; after years of technical accumulation, Jieniu Technology has established a product line with excellent quality and complete varieties, and owns multiple technical patents; with reliable technology, fast delivery speed, and high-quality after-sales service, the company has won unanimous praise from a wide range of users, and its products are exported overseas.
Only intelligence, only true quality, we look forward to working with you to explore the potential of intelligent manufacturing!
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