PCB Welding Workbench
Specification Snapshot
Overall Dimensions
900*1200*1800mm
Overall Dimensions - Length
900mm
Control Method
PC control, equipped with 17-inch LCD monitor
Drive Method
Servo drive
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Overview
This equipment is specially customized for the laser wire feeding and soldering process of PCB boards related to the SMT industry. The entire system movement of the equipment is controlled by servo motors, with high movement precision and fast response speed.The welding XYZ three-axis motion part is integrated into the frame and adopts a unique bottom-up welding method to keep the components on the PCB board in the forward direction during the laser wire feeding process. The welding positioning is locked by the visual MARK point to lock the relative position of the components on each PCB board to ensure the accuracy of the welding position.The main process flows of the equipment include automatic feeding, automatic stopping and pressing, visual positioning of welding spots, automatic wire feeding and welding, automatic loosening and opening, and automatic discharging. Customized processes can also be added according to specific products.
Specifications
| Parameter | Value |
|---|---|
| Overall Dimensions | 900*1200*1800mm |
| Overall Dimensions - Length | 900mm |
| Technical Specification - Processing Surface | 200*390mm |
| Performance Features | X, Y, Z axis movement of the ejection head, visual MARK positioning, and automatic adjustment of the assembly line width |
| Control Method | PC control, equipped with 17-inch LCD monitor |
| X-axis Travel | 500mm |
| Technical Specification - Y-axisTravel( | 500mm |
| Z-axis Travel | 100mm |
| Drive Method | Servo drive |
| Welding Path Input Method | CNC programming or teaching method |
| CCD Weld Monitoring | Equipped with 17-inch LCD monitor to facilitate observation of processing quality and processing |
| Maximum Welding Speed | 70mm/s (depending on solder joint spacing) |
| Technical Specification - Angle | 15°(depending on the specific conditions of the product) |
| OperatingPower Supply | Single-phase AC 220V, power 3.5KW |
| Compatible Main Unit Model | UW100-915 |
Key Features
Reduce the welding defect rate: The semiconductor laser welding machine has an energy negative feedback function. The energy negative feedback control technology can ensure that the laser output energy has good repeatability, effectively reducing the welding defect rate; High precision and fast speed: The motion axis is driven by a servo motor, using precision ball screws and linear guide rails as transmission elements. It has high precision and fast speed. The maximum no-load operating speed is 250mm/s, and the repeat positioning accuracy is ±0.02mm/300mm; Welding speed is fast: the welding speed is 70mm/s, the efficiency of ordinary PCB board can reach: 200 solder joints/172s; Few wearing parts: There are few wearing parts, only the used tin wire needs to be replaced regularly; Welding process automation: Industrial PC control, can meet product array point and straight track welding, the welding track is input using CNC programming or teaching method to automate the welding process, the welding program can be modified, and the operation and modification permissions can be set; The welding process can be monitored in real time: Laser head configuration D80 The joint is convenient for connecting to the laser, and is equipped with an industrial CCD monitoring system to monitor the welding process in real time.
Datasheet
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Supplier Information
Shenzhen United Winners Laser Co., Ltd. (Stock Code: 688518) was founded in 2005. It is a national high-tech enterprise and a STAR Market listed company specializing in the integration of R&D, production, and sales of precision laser welding equipment and intelligent manufacturing solutions. It has multiple subsidiaries including Jiangsu United Winners, Huizhou United Winners, Japan United Winners, Germany United Winners, USA United Winners, Hungary United Winners, Hong Kong United Winners, Jiangsu United Winners Semiconductor, and Jiangsu Chuangying Photovoltaic Technology. After twenty years of market cultivation, the company has developed into a leading brand in the laser welding niche industry.
The company is committed to providing global manufacturing customers with high-quality lasers, laser welding heads, laser welding machines, robotic welding workstations, complete sets of laser welding automation equipment, and various non-standard automation solutions. Lasers and laser welding machines mainly include blue light laser series, composite laser series, YAG laser series, fiber laser series, semiconductor laser series, pulsed laser series, etc. The products are widely used in new energy, automotive manufacturing, consumer electronics, photovoltaic industry, semiconductors, optical communications, hardware and home appliances, medical devices, electronic components, and other fields.
Currently, we have delivered more than 100,000 lasers and thousands of complete sets of laser welding equipment to various parts of the world. Approximately over 160 cities globally and more than 1,680 leading industrial manufacturing enterprises worldwide have chosen United Winners Laser as their partner. United Winners Laser is one of the largest enterprises in China focused on the research and development of laser welding for the new energy industry. Our cooperative customers include well-known enterprises in the industry such as CATL, BYD, CALB, Gotion High-tech, EVE Energy, Sunwoda, SVOLT, Panasonic, Samsung, Foxconn, TE Connectivity, and Everwin Precision.
United Winners Laser has always attached great importance to technological research and development, insisting on independent research and development and technological innovation, continuously increasing investment in research and development, and strengthening core technological advantages to ensure that the company's technological level and product research and development strength remain at the leading level in the domestic industry. The company owns 547 laser welding-related patents, including 65 invention patents, and also owns 288 software copyrights.
Based on a high-level R&D team and R&D platform, United Winners Laser has undertaken the establishment of several provincial and municipal laser welding-related laboratories, research centers, and technology centers, and has successively established:
Shenzhen Municipal Enterprise Technology Center
Shenzhen High-Precision Laser Welding Technology Engineering Laboratory
Guangdong Provincial Engineering Technology Research Center for Precision Laser Welding Equipment
Guangdong Provincial Key Laboratory of Automotive Laser Intelligent Welding Equipment Enterprises
Shenzhen Power Battery Laser Equipment Manufacturing R&D Engineering Research Center
Guangdong Provincial Industrial Design Center
Changzhou High-Precision Laser Welding Technology Engineering Technology Research Center
Changzhou Enterprise Technology Center
Changzhou Industrial Design Center
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