High-Power 3D On-the-Fly Welding System

High-Power 3D On-the-Fly Welding System

Supplier
Scanneroptics
Category
Laser Processing Equipment
Origin
China

High-power 3D on-the-fly welding is a specialized laser-welding method. The long-focal-length system places the laser beam above fast deflection mirrors and usually connects to an industrial robot. The robot continuously moves the scanner over the part while seams within its working area are welded on the fly. Combining robot flexibility and scanner capability produces a precise, highly dynamic mass-production system. It particularly suits 3D components with many short welds, including automotive front seats, doors and structural parts.

Specification Snapshot
Maximum Laser Power
6000 W
Laser Wavelength
1070±10
Field-Lens Effective Focal Length
460 mm
Collimator Effective Focal Length
125/142
Working Height
570 mm
Z-Axis Working Height
±70
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Overview

High-power 3D on-the-fly welding is a specialized laser-welding method. The long-focal-length system places the laser beam above fast deflection mirrors and usually connects to an industrial robot. The robot continuously moves the scanner over the part while seams within its working area are welded on the fly. Combining robot flexibility and scanner capability produces a precise, highly dynamic mass-production system. It particularly suits 3D components with many short welds, including automotive front seats, doors and structural parts.

Specifications

ParameterValue
Maximum Laser Power6000 W
Laser Wavelength1070±10
Field-Lens Effective Focal Length460 mm
Welding Range220 mm × 220 mm
Collimator Effective Focal Length125/142
Working Height570 mm
Z-Axis Working Height±70
Fiber Connection MethodQBH
Clear Aperture Dimension30 mm
NA Value0.11
Maximum Welding Speed3000 mm/s
Operating Temperature25±10
Weight32 kg

Key Features

In-House3D Galvo On-the-Fly Welding Controller with Closed-Loop Real-Time Galvo Position Monitoring;In-House High-Accuracy/Speed Digital Grating Galvo,Collimation and Field Lens;High-Level Safety Shuts Laser Off Within10ms;Fast Voice Coil for Precise Focusing

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Supplier Information

Sc
Scanneroptics
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Shenzhen Scanner Optics Technology Co., Ltd. is a national high-tech enterprise integrating R&D, production and sales, dedicated to providing field lenses, grating scales and galvanometer scanning system solutions to global customers. The company has a professional R&D team in optics, mechanics, electronics, software, etc., with over 100 patents and software copyrights, offering customized galvanometer scanning solutions. Products include photoelectric and grating galvanometer motors, coreless motors, voice coil motors, scan heads, intelligent integrated scanning systems, 3D dynamic focusing systems, rotating mirror scanning systems, 4-axis linkage systems and 5-axis micromachining drilling systems. With an annual output of up to 100,000 sets of galvanometer scanning systems, our solutions are widely applied in 3C electronics, precision machining, PCB, lithium battery and automobile welding, photovoltaic new energy, display panels, laser shows, 3D printing, food packaging, tobacco, and medical aesthetics.

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High-Power 3D On-the-Fly Welding System
Scanneroptics · Laser Processing Equipment
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