Automated Spherical Lens Inspection Station
An automated one-stop inspection solution for volume manufacturers of digital camera, surveillance and automotive lenses digitizes, automates and intelligently evaluates optical lens surface figures. It avoids manual interpretation errors, improves inspection efficiency and reduces overall customer costs.
Specification Snapshot
Dimensions [Length, width, and height]
3345mm*1520mm*1200mm
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Overview
An automated one-stop inspection solution for volume manufacturers of digital camera, surveillance and automotive lenses digitizes, automates and intelligently evaluates optical lens surface figures. It avoids manual interpretation errors, improves inspection efficiency and reduces overall customer costs.
Specifications
| Parameter | Value |
|---|---|
| Functions | Double-Sided Surface Figure Inspection |
| Interferometer Model | G60D |
| Measurement Accuracy | better than 1/20λ |
| Measurement rms Repeatability | 1/1000λ |
| Lens Size Range | Φ5mm-Φ30mm |
| Measurement Cycle Time | 8.5s |
| Rated Module Speed | 600mm/s |
| Inspection-Area Tray Dimensions | 200mm*300mm |
| Inspection-Area Tray Count | 8 |
| Dimensions [Length, width, and height] | 3345mm*1520mm*1200mm |
| Equipment Weight | 1500Kg |
| Electrical Requirements | 220V,50HZ/60HZ |
| Total System Power | 2.5KW |
| Control Software | Mitsubishi PLC-Based Automation Control Software |
| Number of Recipes | 50 |
Key Features
Upgrade existing G60D: thousands of Qianyao Optical G60D interferometers are installed; automated spherical-lens inspection can retrofit a customer's conventional G60D, greatly reducing cost. Simple controls: Mitsubishi PLC-based automation with an intuitive, easy-to-learn touchscreen. Stored recipes: initial teaching of common samples is saved for rapid later loading. Accurate positioning: precision modules and a centering module before the two interferometer stations ensure correct lens placement. Efficient cycle: at rated module speed 600mm/s, pickup, both-surface figure testing and tray placement take 8.5 seconds; 10000 lenses can be tested in a day (24 hours). The loading area holds 8 standard trays. At 126 lenses per tray (14*9), a round takes 140 minutes, so trays need changing only about every two and a half hours. One operator manages multiple stations, significantly reducing labor costs.
Datasheet
Product Datasheet
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Supplier Information
Founded in June 2009, Shanghai Qianyao Optical Technology Co., Ltd. is located in Jiading District, Shanghai, and is a high-tech enterprise. The company specializes in the development and sales of optical testing instruments, primarily mid-to-high-end laser interferometers and custom products, serving metrology, scientific research, optical cold processing, and mobile phone panel inspection fields. Its customers include universities, research institutes, Huawei, Sony, and Hikvision. The company masters core laser interferometer technologies, achieving in-house production of optical components, and possesses capabilities in classical optical cold processing, high-efficiency optical cold processing, optical polishing, and ion beam processing. With an annual production capacity of 700 interferometers and cumulative sales exceeding 2000 units, its products are sold domestically and exported to Japan, Korea, the USA, and Europe.
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