Automated Spherical Lens Inspection Station

Automated Spherical Lens Inspection Station

Supplier
Shineoptics
Category
Custom and Other Services
Origin
China

An automated one-stop inspection solution for volume manufacturers of digital camera, surveillance and automotive lenses digitizes, automates and intelligently evaluates optical lens surface figures. It avoids manual interpretation errors, improves inspection efficiency and reduces overall customer costs.

Specification Snapshot
Dimensions [Length, width, and height]
3345mm*1520mm*1200mm
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Overview

An automated one-stop inspection solution for volume manufacturers of digital camera, surveillance and automotive lenses digitizes, automates and intelligently evaluates optical lens surface figures. It avoids manual interpretation errors, improves inspection efficiency and reduces overall customer costs.

Specifications

ParameterValue
FunctionsDouble-Sided Surface Figure Inspection
Interferometer ModelG60D
Measurement Accuracybetter than 1/20λ
Measurement rms Repeatability1/1000λ
Lens Size RangeΦ5mm-Φ30mm
Measurement Cycle Time8.5s
Rated Module Speed600mm/s
Inspection-Area Tray Dimensions200mm*300mm
Inspection-Area Tray Count8
Dimensions [Length, width, and height]3345mm*1520mm*1200mm
Equipment Weight1500Kg
Electrical Requirements220V,50HZ/60HZ
Total System Power2.5KW
Control SoftwareMitsubishi PLC-Based Automation Control Software
Number of Recipes50

Key Features

Upgrade existing G60D: thousands of Qianyao Optical G60D interferometers are installed; automated spherical-lens inspection can retrofit a customer's conventional G60D, greatly reducing cost. Simple controls: Mitsubishi PLC-based automation with an intuitive, easy-to-learn touchscreen. Stored recipes: initial teaching of common samples is saved for rapid later loading. Accurate positioning: precision modules and a centering module before the two interferometer stations ensure correct lens placement. Efficient cycle: at rated module speed 600mm/s, pickup, both-surface figure testing and tray placement take 8.5 seconds; 10000 lenses can be tested in a day (24 hours). The loading area holds 8 standard trays. At 126 lenses per tray (14*9), a round takes 140 minutes, so trays need changing only about every two and a half hours. One operator manages multiple stations, significantly reducing labor costs.

Datasheet

Product Datasheet
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Supplier Information

Sh
Shineoptics
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Founded in June 2009, Shanghai Qianyao Optical Technology Co., Ltd. is located in Jiading District, Shanghai, and is a high-tech enterprise. The company specializes in the development and sales of optical testing instruments, primarily mid-to-high-end laser interferometers and custom products, serving metrology, scientific research, optical cold processing, and mobile phone panel inspection fields. Its customers include universities, research institutes, Huawei, Sony, and Hikvision. The company masters core laser interferometer technologies, achieving in-house production of optical components, and possesses capabilities in classical optical cold processing, high-efficiency optical cold processing, optical polishing, and ion beam processing. With an annual production capacity of 700 interferometers and cumulative sales exceeding 2000 units, its products are sold domestically and exported to Japan, Korea, the USA, and Europe.

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