Intelligent Laser Processing Monitor(IPM) Intelligent process monitoring system IPM3.0
For industrial 4.0 production requiring precision and efficiency, the laser welding monitoring system addresses hidden weld defects, costly rework and potential quality risks. Real-time, accurate data visualization moves welding-quality control into the welding process and supports zero-defect production. The IPM3.0 system is an online quality-monitoring platform integrating advanced optical sensing, high-speed data processing and artificial-intelligence algorithms. Designed for demanding laser welding, it captures, analyzes and records weld formation, plasma morphology and key process parameters in real time.
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Overview
For industrial 4.0 production requiring precision and efficiency, the laser welding monitoring system addresses hidden weld defects, costly rework and potential quality risks. Real-time, accurate data visualization moves welding-quality control into the welding process and supports zero-defect production. The IPM3.0 system is an online quality-monitoring platform integrating advanced optical sensing, high-speed data processing and artificial-intelligence algorithms. Designed for demanding laser welding, it captures, analyzes and records weld formation, plasma morphology and key process parameters in real time.
Specifications
| Parameter | Value |
|---|---|
| 采样频率 [焊接时间1ms 以上均可以有效监测;尤其适合精密焊接监测(焊接时间1ms 以上均可以有效监测)] | Up to 200 kHz |
| 传感器/通道 [3 complete plans光电二极管设置: 400 - 1700nm ;可行选配激光功率监测 IPM-P] | 3 / 4 |
| 调试/校准 [易于安装:预对准传感器] | Precalibrated |
| 高灵敏度(激光功率) [高灵敏度:微焊接优化] | > 10W to > 30kW |
| 交互 [模块扩展方便] | TCP/IP or I/O |
| 空间尺寸 [可根据机器内部空间调整安装方向 (转接头)] | 140 mm × 110 mm × 70 mm |
| 整体功耗 [220V供电] | 600W |
| 外部接口 [220V供电] | 1 RJ45,1 power-supply cable |
| 软 Items系统支持 [独家支持 Linux 操作系统,运行更可靠更稳定,性价比更高,None需担心“卡脖子”] | Windows / Linux dual operating systems |
Applications
Traction-battery manufacturing: precise monitoring of laser welding of cells, modules and PACK assemblies eliminates incomplete welds and blowouts, protecting battery safety and service life. Automotive industry: welding of key components such as bodies-in-white, powertrains and battery trays to ensure structural strength and consistency. Precision electronics: ultrafine monitoring of welding of small components such as sensors, micromotors and communications devices. Aerospace: meeting requirements for 100% traceability of weld quality in critical load-bearing structural components. Medical devices: ensuring clean, strong and reliable welds in surgical instruments and implants. Additive manufacturing: ensuring limited monitoring of process instabilities such as spatter and porosity during 3D printing.
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Supplier Information
Founded in 2021 by Dr. Bao Qiaoliang, a globally highly cited scientist, Klight Laser has grown into a national high-tech enterprise. The company focuses on the R&D and production of ultrafast ultraviolet and deep ultraviolet lasers (wavelengths: 355nm/266nm/213nm/193nm), providing deep ultraviolet light sources for semiconductor wafer defect detection (particle detection, bright/dark field detection) or mask inspection equipment. Klight's high-repetition-rate picosecond deep ultraviolet lasers fully match the technical specifications of international counterparts, independently developed with multiple core patented technologies and supplemented by intelligent control systems, offering customized light source matching services for domestic wafer inspection equipment integrators. Additionally, the company provides customized flexible micro-machining solutions in the form of laser modules, and has expanded into multiple application fields such as new energy, pan-semiconductor, and medical aesthetics.
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