Multichannel inline Raman analyzer RS2000PAT

Multichannel inline Raman analyzer RS2000PAT

Supplier
Jinsp-tech
Part Number
RS2000PAT
Category
Material Analysis and Forensics
Origin
China

The Jianzhi® RS2000PAT online Raman analyzer is an ultrahigh-sensitivity instrument for online liquid-composition analysis and reaction-trend monitoring during chemical production. It provides in-situ, real-time, continuous monitoring. RS2000PAT is particularly suitable for hazardous nitration, chlorination, fluorination, hydrogenation and diazotization reactions. In continuous-flow reactions, it detects abnormal composition to support effective process control and indicate product quality. In batch reactions, it tracks raw materials, products and intermediates to show reaction status and endpoints promptly, saving energy. Eight-channel sequential analysis allows one host to analyze eight measurement points continuously.

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Overview

The Jianzhi® RS2000PAT online Raman analyzer is an ultrahigh-sensitivity instrument for online liquid-composition analysis and reaction-trend monitoring during chemical production. It provides in-situ, real-time, continuous monitoring. RS2000PAT is particularly suitable for hazardous nitration, chlorination, fluorination, hydrogenation and diazotization reactions. In continuous-flow reactions, it detects abnormal composition to support effective process control and indicate product quality. In batch reactions, it tracks raw materials, products and intermediates to show reaction status and endpoints promptly, saving energy. Eight-channel sequential analysis allows one host to analyze eight measurement points continuously.

Specifications

ParameterValue
Technical principleLaser Raman spectroscopy
Measurement MethodIn-situ nondestructive testing
Number of detection channelsSingle channel and8 channels as standard; other channel counts customizable
Equipment mounting methodChassis installation:485 wide*165mm high*525mm deep, suitable for a cabinet in an analyzer shelter; explosion-proof cabinet installation:800mm deep×900mm wide×1300mm high, suitable for direct installation at the production site
Probe Mounting methodCustom flange mounting
Electrical supply requirementsRated voltage:220V AC; supply frequency:50~60 Hz; rated power 3000W
Positive-pressure gas supply requirementsThe protective gas must be clean and safe. When using an air compressor, the compressor must operate in a non-hazardous area. Protective gas temperature must not exceed40 °C; inlet pressure 0.4~0.8Mpa; inlet flow not less than 0.1m3/min
Operating temperatureChassis installation: 5~35°; explosion-proof cabinet installation: -20~50°
Communication MethodRS485 and RJ45 Ethernet ports with the ModBus protocol; compatible with multiple types of industrial control systems and able to return results to the control system
Explosion protection rating of the explosion-proof cabinetExdbebibmbpxbIICT4Gb / ExtbibmbIIICT135℃Db
Constant-temperature deviceThe explosion-proof cabinet equipment uses a three-stage temperature-control system, allowing stable long-term operation at -20 ~ 50 ℃ for online monitoring environments in different factories
24h OperatingBuilt-in real-time automatic calibration and self-test, constant-temperature control, and positive-pressure protection. Operates normally at high and low temperatures and in explosive and corrosive environments.
Relative humidity0~90%RH
Equipment power3000 W (max) 600 W (typical running)
Warm-up time<60 min

Applications

Industry: biopharmaceuticals and fermentation. Core applications: liquid-phase monitoring throughout fermentation; cell-culture process monitoring; control of active-pharmaceutical-ingredient crystallization; sterile-solution/buffer preparation. Key components/targets: glucose, lactic acid, glutamine, amino acids, organic acids, ethanol, microbial metabolites, solute supersaturation and crystal forms. Industry: fine chemicals and pharmaceutical API synthesis. Core applications: determining organic-synthesis endpoints; distillation and recovery of mixed solvents; continuous-flow microreaction monitoring; monitoring explosion-proof hazardous-chemical reactors. Key components/targets: raw-material/product/byproduct concentrations; mixed solvents such as ethanol, acetone and dichloromethane; reaction intermediates. Industry: lithium-battery new energy. Core applications: online control of electrolyte preparation; monitoring electrode-slurry mixing; tracking components in battery-recycling leachates. Key components/targets: carbonate solvents such as EC/DMC, lithium salts and additives. Industry: polymers and resin synthesis. Core applications: liquid-phase monitoring of polymerization reactors; formulation control on coating, ink and adhesive production lines. Key components/targets: residual monomers, prepolymer concentration, solvents and additive components. Industry: food fermentation and organic acids. Core applications: liquid-phase monitoring throughout alcoholic fermentation; process optimization on organic-acid/amino-acid production lines; automated syrup/beverage blending. Key components/targets: sugar content, ethanol, organic acids, amino acids, glucose/fructose/sucrose. Industry: water treatment and environmental-resource recovery. Core applications: real-time monitoring of industrial-wastewater treatment stages; recovery and purification of hazardous waste liquids; efficiency assessment of extraction/membrane-separation stages. Key components/targets: wastewater organics, phenols, alcohols, organic-solvent components, and components in extraction and aqueous phases. Industry: university/corporate research laboratories. Core applications: process screening in parallel reactors; development and optimization of crystallization processes; simultaneous monitoring of multiple liquid-phase reactions. Key components/targets: raw-material/product concentrations in multiple reaction batches, crystallization-process parameters and component changes associated with process variables.

Key Features

Precision through ultrasensitive spectroscopic equipment: a single probe simultaneously measures multiple liquid-phase components and reports data in seconds. No chromatography column, reagents or consumables, giving very low operating and maintenance costs. Flow-cell and immersion options provide enclosed monitoring without contamination or leakage. Suits high-temperature, high-pressure, explosion-proof and sterile liquid-process conditions. One unit supports eight channels for continuous analysis at 8 points. PLC/DCS integration enables fully automatic closed-loop feeding, temperature control and discharge. Results are promptly returned to the central control system.

Datasheet

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Supplier Information

Ji
Jinsp-tech
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Beijing Jianzhi Technology Co., Ltd. (abbreviated as Jianzhi Technology) is a professional company focusing on spectroscopic detection technology. Its technology originated from Tsinghua University and has been deeply cultivated in the industry for 18 years, with over 200 patent applications. The company has launched dozens of products including Raman spectrometers, gas online analyzers, fiber optic spectrometers, OCT spectrometers, etc., widely used in scientific research, biomedicine, chemical industry, food and drug testing, public security and other fields. Its products are sold to dozens of countries worldwide, with cumulative sales exceeding thousands of units. It has received honors such as the China Patent Excellence Award and the Gold Medal of the International Exhibition of Inventions, and has participated in the drafting of several international and national standards. Jianzhi Technology has a production plant in Jintan, Jiangsu, with an annual capacity of over 1,000 units, certified by QES system, committed to providing value to industries with spectroscopic technology.

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Multichannel inline Raman analyzer RS2000PAT
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