Flat-Top Beam Generator

Flat-Top Beam Generator

Supplier
Zhilanweina
Category
Beam Shapers
Origin
China

Beam shapers, also called beam converters, control optical fields. Phase modulation, amplitude control, or geometric optical-path transformations redistribute laser intensity and wavefront phase, changing spot geometry into a target profile for processing, illumination, or inspection. A flat-top beam generator is a typical beam shaper. Definition: optical elements redistribute the incident wavefront and energy to produce a flat-top spot at a specified target plane. Uniform working-area intensity, clear boundaries, and consistent irradiation energy make this a common laser beam-conversion method. The schematic below shows, from left to right, square and rectangular flat-top spots with their corresponding phases at lower left, then circular and annular flat-top spots with corresponding phases at lower left. Key parameters: 2. Input specifications: (1) collimated input beam; (2) input spot diameter; (3) normal incidence. 3. Working distance, the nominal distance for a sharply imaged target pattern. 4. Diffraction efficiency: 2-level binary phase, 60%–75%; 4-level phase, 80%–88%; 8-/16-level phase, at least 92%. More levels produce cleaner outlines and less stray light. Working principle: phase modulation and subsequent free-space diffraction/interference redistribute optical energy into a uniform flat-top field. Discrete multilevel surface-relief microstructures generate stable controlled phase delays at different positions. Crucially, the shaping plate alone does not directly output a flat-top spot: propagation over a distance, or a focusing lens, is required for sub-waves to interfere and superpose into the desired target-plane field. Customization/manufacturing: the company describes itself as an early Chinese optical-design/manufacturing enterprise with over twenty years in the industry, a professional team, and mature engineering experience. Its in-house micro/nanofabrication platform uses lithography/dry etching to independently make precise multilevel phase structures with consistent surface replication. These convert incident light into sharp-edged, highly uniform flat-top spots with high conversion accuracy and light utilization. Fused silica, silicon, germanium, and ZnSe support UV, visible, through far-IR laser applications. Custom band-specific antireflection coatings combine high laser-damage thresholds with resistance to high/low temperatures and aging. The company controls simulation, structural customization, prototypes, mass production, and inspection, serving small research orders and large industrial supply. Shorter lead times and faster optical setup support address beam shaping, homogenization, and precision irradiation needs. Precise microstructures, stable shaping performance, and environmental adaptability are presented as a recommended high-quality Chinese-made diffractive micro-optical solution. Applications include precision laser processing, annealing, thin-film ablation, lithographic exposure, drilling, surface modification, wafer/photovoltaic-film treatment, and uniform research illumination, with broad customer recognition. Contact the company for custom manufacturing and professional, efficient technical/product support. Image captions: flat-top generator working-principle schematic; product photograph; output-result image.

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Overview

Beam shapers, also called beam converters, control optical fields. Phase modulation, amplitude control, or geometric optical-path transformations redistribute laser intensity and wavefront phase, changing spot geometry into a target profile for processing, illumination, or inspection. A flat-top beam generator is a typical beam shaper. Definition: optical elements redistribute the incident wavefront and energy to produce a flat-top spot at a specified target plane. Uniform working-area intensity, clear boundaries, and consistent irradiation energy make this a common laser beam-conversion method. The schematic below shows, from left to right, square and rectangular flat-top spots with their corresponding phases at lower left, then circular and annular flat-top spots with corresponding phases at lower left. Key parameters: 2. Input specifications: (1) collimated input beam; (2) input spot diameter; (3) normal incidence. 3. Working distance, the nominal distance for a sharply imaged target pattern. 4. Diffraction efficiency: 2-level binary phase, 60%–75%; 4-level phase, 80%–88%; 8-/16-level phase, at least 92%. More levels produce cleaner outlines and less stray light. Working principle: phase modulation and subsequent free-space diffraction/interference redistribute optical energy into a uniform flat-top field. Discrete multilevel surface-relief microstructures generate stable controlled phase delays at different positions. Crucially, the shaping plate alone does not directly output a flat-top spot: propagation over a distance, or a focusing lens, is required for sub-waves to interfere and superpose into the desired target-plane field. Customization/manufacturing: the company describes itself as an early Chinese optical-design/manufacturing enterprise with over twenty years in the industry, a professional team, and mature engineering experience. Its in-house micro/nanofabrication platform uses lithography/dry etching to independently make precise multilevel phase structures with consistent surface replication. These convert incident light into sharp-edged, highly uniform flat-top spots with high conversion accuracy and light utilization. Fused silica, silicon, germanium, and ZnSe support UV, visible, through far-IR laser applications. Custom band-specific antireflection coatings combine high laser-damage thresholds with resistance to high/low temperatures and aging. The company controls simulation, structural customization, prototypes, mass production, and inspection, serving small research orders and large industrial supply. Shorter lead times and faster optical setup support address beam shaping, homogenization, and precision irradiation needs. Precise microstructures, stable shaping performance, and environmental adaptability are presented as a recommended high-quality Chinese-made diffractive micro-optical solution. Applications include precision laser processing, annealing, thin-film ablation, lithographic exposure, drilling, surface modification, wafer/photovoltaic-film treatment, and uniform research illumination, with broad customer recognition. Contact the company for custom manufacturing and professional, efficient technical/product support. Image captions: flat-top generator working-principle schematic; product photograph; output-result image.

Specifications

ParameterValue
Design Wavelength193 nm UV to 10.6 μm Infrared
Input Beam Specifications - Input Beam TypeCollimated Beam
Input Beam Specifications - Incidence MethodNormal Incidence
Substrate MaterialFused Silica, Silicon, Germanium, Zinc Selenide

Applications

Precision Laser Material Processing: Annealing, Thin-Film Ablation, Lithographic Exposure, Drilling and Surface Modification; Laser Heat Treatment, Wafer Processing and Photovoltaic Thin-Film Processing; Research Optical Illumination, Interferometry and Uniform Laser Illumination.

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Supplier Information

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Zhilanweina
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Chengdu Zhilan Micro-Nano Technology Co., Ltd. focuses on micro-nano optics, engaging in the design, fabrication, and application of micro-nano optical structures. The company masters continuous-surface micro-optical element processing technology based on grayscale modulation, capable of designing high-performance microlens arrays, diffractive optical elements (DOE), complex field modulation elements, etc. Products include microlens arrays, phase plates, DOEs, gratings, photomasks, etc., which have been applied in space exploration, 3D imaging, optoelectronic measurement, smart home, human-computer interaction, and other fields, cooperating with nearly a hundred domestic institutions. Adhering to the principle of customer first, the company provides professional services in optical design, component processing, system integration, etc.

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