Laboratory roll-to-roll vacuum coating equipment HCLAB-600

Laboratory roll-to-roll vacuum coating equipment HCLAB-600

Supplier
Hcvac
Part Number
HCLAB-600
Category
Optical Production Equipment
Origin
China

The HCLAB series is a roll-to-roll coating system based on a modular, scalable and highly customizable platform for varied substrates and applications. It supports all process and product qualification stages from laboratory to production, and also coats flexible glass. The series uses the same key components as industrial roll-to-roll coaters on a smaller scale, allowing laboratory testing and saving time when products scale to volume production. Multiple winding-system configurations are available, and roller sections can be reconfigured for new requirements. The HCLAB series is a small modular roll-to-roll system specifically designed for process and product qualification from laboratory samples to volume production. It also coats flexible glass. Although mainly for small-scale production, it includes the same core components as industrial roll-to-roll systems, allowing laboratory application testing before scaling to mass production.

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Overview

The HCLAB series is a roll-to-roll coating system based on a modular, scalable and highly customizable platform for varied substrates and applications. It supports all process and product qualification stages from laboratory to production, and also coats flexible glass. The series uses the same key components as industrial roll-to-roll coaters on a smaller scale, allowing laboratory testing and saving time when products scale to volume production. Multiple winding-system configurations are available, and roller sections can be reconfigured for new requirements. The HCLAB series is a small modular roll-to-roll system specifically designed for process and product qualification from laboratory samples to volume production. It also coats flexible glass. Although mainly for small-scale production, it includes the same core components as industrial roll-to-roll systems, allowing laboratory application testing before scaling to mass production.

Specifications

ParameterValue
WidthMax.600
Substrate MaterialPolymer films, flexible glass, metal foils, textiles, etc.
Substrate Thickness23 micrometers~250 micrometers

Applications

Application areas: packaging; composite current collectors; flexible solar; flexible displays; capacitors; anti-counterfeiting.

Key Features

Product advantages: custom design for varied needs; uniquely variable process-section arrangement; research or small-scale production; efficient transfer from laboratory to large-scale production; flexible winding-system configurations; multiple process choices. Configurable processes (HCLAB-300/HCLAB-600/HCLAB-900/HCLAB-1200): RSM rotatable single magnetron—mature rotating-magnetron technology maximizes target utilization and process stability; single-tube cathodes can also use dual-anode sputtering. RDM rotatable dual magnetron—dual rotating units support AC or bipolar-powered sputtering using two sections. SSM standard single magnetron—reliable standard planar magnetrons support varied target materials for research and pilot production. Gas separation—actively pumped sections provide a reliable 1:100 separation factor between adjacent processes. Pretreatment glow discharge—glow-discharge units or linear ion sources can improve coatings or properties such as adhesion. PECVD and thermal evaporation—open flexible process sections integrate customer-specific coating components. DAS dual-anode sputtering—long-term stable DC sputtering reduces heat load on sensitive substrates. Industrial control—proven reactive sputtering control using impedance control, PEM or advanced modes. Data analysis—up-to-date process database for process data and retrospective trend analysis.

Datasheet

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Supplier Information

Guangdong Huicheng Vacuum Technology Co., Ltd. is a global vacuum application solution provider, engaged in the R&D, production and sales of optical coating equipment, functional thin film coating equipment, decorative coating equipment, roll-to-roll coating equipment, automotive parts coating equipment, continuous magnetron sputtering coating production lines, ultra-high vacuum systems and other vacuum equipment, ALD atomic layer deposition equipment, semiconductor equipment, electronic production equipment, optoelectronic equipment, photovoltaic equipment, power battery equipment and related accessories. It is a national high-tech enterprise focusing on the R&D and application of equipment and product-related manufacturing processes and application technologies, control software, process control software and related production automation software, and provides technology transfer, technical consulting and technical services. The company was founded in 2006 and has hired senior experts and senior engineers in the domestic vacuum industry to specifically guide and be responsible for the R&D and design of new products. It has obtained multiple invention, design, utility model patents and copyrights, and was successfully listed on the ChiNext Board of the Shenzhen Stock Exchange in June 2024. HCVAC provides complete thin film deposition solutions for precision optics, optoelectronics, new energy, flat panel display, semiconductors, power devices, tooling and molds, aviation, automotive, mobile phones, hardware and other markets. From R&D to prototyping and mass production, with core technology combinations such as evaporation, sputtering, PECVD, and ALD, we can provide practical production recommendations, R&D services and custom engineering to meet customers' personalized needs. Focusing on cutting-edge fields such as semiconductors, new energy, 5G/6G communications, IoT sensors, and artificial intelligence (AI chip packaging/CoWoS), the company has set up four major laboratories: optical thin films, functional coatings, pan-semiconductors, and new materials. It works closely with customers to develop future equipment and processes, develops new film formation technologies through investment or cooperation, and continuously improves coating equipment.

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Laboratory roll-to-roll vacuum coating equipment HCLAB-600
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