6/8-axis automotive lighting vacuum coating equipment HCAL-1820
Combines sputtering and thermal evaporation reactions for corrosion-resistant metal layers on reflective and decorative surfaces with plasma-enhanced chemical vapor deposition (PECVD). Further applications use reactive magnetron sputtering for surface engineering of transparent layers, such as wipe-resistant and easy-clean layers with a lotus effect, and layer stacks for automotive rear-view mirrors and maximum-reflectivity silver stacks. Main HCAL functions include high-voltage ion bombardment, completing aluminum deposition and an additional ultra-hard protective SiO coating in one vacuum-chamber operation. The protective coating improves the aluminum layer's resistance to nitridation and maintains high reflectivity over time. Reflective coatings on automotive, train, multiple-unit train, truck, freight vehicle, electric vehicle, bus, military vehicle, racing car, school bus and bicycle lights meet national automotive lighting standards and have passed acid, alkali and salt resistance tests. Computer control monitors equipment status and coating processes, improving efficiency, product stability and consistency while reducing human influence.
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Overview
Specifications
| Parameter | Value |
|---|---|
| Furnace Body Dimensions [We Can Customize to the Customer's Products and Special Process Requirements] | Φ1800mm×H2000mm |
| Furnace body [We Can Customize to the Customer's Products and Special Process Requirements] | Vertical, double doors |
| Rotating-rack design [We Can Customize to the Customer's Products and Special Process Requirements] | 6×Ø540 8×Ø430 |
| Coating Area [The company can customize to customer products and special process requirements; Coating height 1.63 meters] | 15.2m² (coating height 1.63 meters) |
| Estimated full-furnace processing time [We Can Customize to the Customer's Products and Special Process Requirements] | 10-12min |
| Complete-equipment footprint [We Can Customize to the Customer's Products and Special Process Requirements] | 7000mm×7000mm×3100mm |
| Coating Technology [We Can Customize to the Customer's Products and Special Process Requirements] | Glow discharge, aluminum evaporation coating, plasma-enhanced chemical vapor deposition, SiOx/NOS protective layer, medium frequency (US AE), cryogenic cooling |
Applications
Key Features
Datasheet
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