PA300e Thermal Evaporation Coating Machine

PA300e Thermal Evaporation Coating Machine

Supplier
Etelux
Part Number
PA300e
Category
Semiconductor Manufacturing Equipment
Origin
China

Chamber dimensions: ≤300 mm (L) × 300 mm (W) × 500 mm (H). Ultimate vacuum ≤3 × 10⁻⁵ Pa; pressure ≤5 Pa after a 12-hour hold. Film-thickness uniformity ≥95%; repeatability ≥95%. Substrates ≤100 mm × 100 mm. Nine mask positions, with three positions per substrate. Fully automatic control software. Vacuum coating chamber: stainless-steel bell jar and 304 stainless-steel base; separately specified dimensions Φ300 × H415 mm. Vacuum system: molecular-pump plus mechanical-pump high-vacuum system. Molecular pump: pumping speed 1200 L/S, described as a truly quasi-oil-free vacuum system; downward pumping avoids the stated pumping weakness of molecular pumps and improves pumping speed. Five-year molecular-pump warranty with direct replacement if damaged; imported molecular pump optional. Vacuum pump: rotary-vane pump with oil-mist filter and gas-ballast control; flow 36 m³/h (21 cfm), described as dual-substrate; vacuum <2 × 10⁻³ mbar, or an optional dry pump. A dry vacuum pump is also listed as an option. Vacuum measurement: two resistance gauges for low vacuum and one ionization gauge for high vacuum; digital combined vacuum gauge covering 1 × 10⁵ Pa to 1 × 10⁻⁵ Pa, displayed and controlled by PC with interlocking operation. An imported wide-range vacuum transmitter is optional. Substrate stage: 304 stainless steel, directly above the evaporation source, with fully automatic raising/lowering. Fixtures are designed for substrate size to secure samples conveniently. An integrated high-precision etched mask can be customized. Rotation: stepper-motor drive with a ferrofluidic seal; the motor and seal are coaxial to avoid lost rotation and creeping, with precise control and continuously adjustable 0–30 rpm speed. Raising/lowering: specified as stepper-motor-controlled rotation with a ferrofluidic seal and precise control; height continuously adjustable over 0–100 mm. Mask: drawer structure carrying samples with a stated maximum smaller than 120 × 120 mm; Japanese SMC pneumatic substrate shutter with fully automatic electrical interlocking. Organic evaporation source: organic sublimation effusion furnace, with 5 CC charge capacity per source. An upper heat shield prevents upward radiation from the evaporation boat; thermal-interference protection is provided between sources, with easy loading, removal, cleaning and maintenance. Evaporation temperature: intelligent PID control, heating to 600°C with ±1°C control accuracy. Power supply: intelligent PID-controlled evaporation supply with source-temperature measurement and power adjustment for real-time temperature measurement/control, accuracy ±1°C. Organic evaporation-supply control: RS-485 interface, continuously adjustable power from 0 to maximum. Control system: Windows platform and cotrl2000 control system using IPC+network technology for parameter settings of main components, real-time monitoring, intelligent fault diagnosis and fully automatic film-thickness monitoring. Automatic and manual modes are available. Except for loading/unloading samples, operations are software-controlled on the PC. Interfaces cover the vacuum system, process settings and gas admission/exhaust. Recipes on the industrial PC allow process programs and equipment parameters to be set, stored and printed. Film-thickness monitoring/control: quartz-crystal film-thickness controller, with a water-cooled probe near the substrate stage connected to the industrial PC. The controller monitors deposition rate and final thickness in real time, with stated accuracy ±1A (0.1 nm), and feeds information back to the PC. At the set thickness, it can automatically control the power supply to stop deposition. Water cooling: eight inlets and eight outlets, with a water-pressure relay controlling the main inlet. Main inlet/outlet connect to a 1P refrigerated recirculating chiller with a 10–25°C control range, supplying stable cooling water to the target, metal source, molecular pump and ferrofluidic unit for stable operation. A second water-cooling entry repeats eight inlets/eight outlets, main-inlet water-pressure-relay control, a 1P chiller at 10–25°C, and cooling for the metal source, molecular pump and ferrofluidic unit. Product certifications stated: ISO9001, CE and UL. Warranty: one year, with lifetime repair service. Application precautions: consult the Danger, Warning, Caution and related sections of the instruction manual.

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Overview

Chamber dimensions: ≤300 mm (L) × 300 mm (W) × 500 mm (H). Ultimate vacuum ≤3 × 10⁻⁵ Pa; pressure ≤5 Pa after a 12-hour hold. Film-thickness uniformity ≥95%; repeatability ≥95%. Substrates ≤100 mm × 100 mm. Nine mask positions, with three positions per substrate. Fully automatic control software. Vacuum coating chamber: stainless-steel bell jar and 304 stainless-steel base; separately specified dimensions Φ300 × H415 mm. Vacuum system: molecular-pump plus mechanical-pump high-vacuum system. Molecular pump: pumping speed 1200 L/S, described as a truly quasi-oil-free vacuum system; downward pumping avoids the stated pumping weakness of molecular pumps and improves pumping speed. Five-year molecular-pump warranty with direct replacement if damaged; imported molecular pump optional. Vacuum pump: rotary-vane pump with oil-mist filter and gas-ballast control; flow 36 m³/h (21 cfm), described as dual-substrate; vacuum <2 × 10⁻³ mbar, or an optional dry pump. A dry vacuum pump is also listed as an option. Vacuum measurement: two resistance gauges for low vacuum and one ionization gauge for high vacuum; digital combined vacuum gauge covering 1 × 10⁵ Pa to 1 × 10⁻⁵ Pa, displayed and controlled by PC with interlocking operation. An imported wide-range vacuum transmitter is optional. Substrate stage: 304 stainless steel, directly above the evaporation source, with fully automatic raising/lowering. Fixtures are designed for substrate size to secure samples conveniently. An integrated high-precision etched mask can be customized. Rotation: stepper-motor drive with a ferrofluidic seal; the motor and seal are coaxial to avoid lost rotation and creeping, with precise control and continuously adjustable 0–30 rpm speed. Raising/lowering: specified as stepper-motor-controlled rotation with a ferrofluidic seal and precise control; height continuously adjustable over 0–100 mm. Mask: drawer structure carrying samples with a stated maximum smaller than 120 × 120 mm; Japanese SMC pneumatic substrate shutter with fully automatic electrical interlocking. Organic evaporation source: organic sublimation effusion furnace, with 5 CC charge capacity per source. An upper heat shield prevents upward radiation from the evaporation boat; thermal-interference protection is provided between sources, with easy loading, removal, cleaning and maintenance. Evaporation temperature: intelligent PID control, heating to 600°C with ±1°C control accuracy. Power supply: intelligent PID-controlled evaporation supply with source-temperature measurement and power adjustment for real-time temperature measurement/control, accuracy ±1°C. Organic evaporation-supply control: RS-485 interface, continuously adjustable power from 0 to maximum. Control system: Windows platform and cotrl2000 control system using IPC+network technology for parameter settings of main components, real-time monitoring, intelligent fault diagnosis and fully automatic film-thickness monitoring. Automatic and manual modes are available. Except for loading/unloading samples, operations are software-controlled on the PC. Interfaces cover the vacuum system, process settings and gas admission/exhaust. Recipes on the industrial PC allow process programs and equipment parameters to be set, stored and printed. Film-thickness monitoring/control: quartz-crystal film-thickness controller, with a water-cooled probe near the substrate stage connected to the industrial PC. The controller monitors deposition rate and final thickness in real time, with stated accuracy ±1A (0.1 nm), and feeds information back to the PC. At the set thickness, it can automatically control the power supply to stop deposition. Water cooling: eight inlets and eight outlets, with a water-pressure relay controlling the main inlet. Main inlet/outlet connect to a 1P refrigerated recirculating chiller with a 10–25°C control range, supplying stable cooling water to the target, metal source, molecular pump and ferrofluidic unit for stable operation. A second water-cooling entry repeats eight inlets/eight outlets, main-inlet water-pressure-relay control, a 1P chiller at 10–25°C, and cooling for the metal source, molecular pump and ferrofluidic unit. Product certifications stated: ISO9001, CE and UL. Warranty: one year, with lifetime repair service. Application precautions: consult the Danger, Warning, Caution and related sections of the instruction manual.

Specifications

ParameterValue
Vault size≤300mm(L)×300mm(W)×500mm(H)
End vacuum≤3×10⁻⁵Pa
Pressure [12 hours.]≤5 Pa
Membrane thickness even≥95 %
Repeatability≥95 %
Base size≤100mm×100mm
Mask Location9 mask positions, with 3 positions per substrate
Vacuum plating chamber - structurestainless steel bell + 304 stainless steel vacuum floor
Vacuum-demography chamber-sizeΦ300×H415mm
Vacuum plating membrane chamber - volume0.03 m³
Vacuum systems -- molecular pumps -- speed1200 L/S
Vacuum systems - Vacuum pumps - specificationsSpiral vacuum pump, with oil fog filters, gas town control
Vacuum systems - vacuum pumps - flow36 m³/h (21 cfm)
Vacuum systems - vacuum pumps - vacuum< 2 x 10⁻³ mbar
Vacuum system -- working voltageAC 230 V / 50-60 Hz, 10 A or AC 115 V / 50-60 Hz, 20 A (optional)
Vacuum system - air-smoke time [From atmosphere to9×10⁻⁴Pa; pumping starts after brief atmospheric exposure and dry-nitrogen filling]≤30 min
Vacuum systems - front valves/side valvesGDQ-40 high-real air-handling valve
Vacuum systems - Vacuum measurements - programme"Two lows one high" (two resistance measurements low vacuum, one ionizing measure high vacuum)
Vacuum systems - Vacuum measurements - measure rangesFrom 1×10⁵Pa to 1×10⁻⁵Pa
Vacuum systems - sealingPartially metal sealed, partly fluorinated rubber collar sealed
Base-based stations -- materials304 stainless steel
Base table - Rotation - Rotation Range [Consequences.]0-30 rpm
Base table - up and down - height range [Consequences.]0-100 mm
Base table - mask - sample size carriedMax. < 120 × 120 mm
Plating membrane source - organic evaporation source - amount per vapour5 CC
Plating membrane source - organic evaporation source - heating temperatureHeated to 600°C
Plating membrane source - organic evaporation source - temperature accuracy control±1 ℃
Plating membrane source - organic evaporation source - power source - temperature control accuracy±1 ℃
Plating membrane sources - organic evaporation sources - quantity2 sets
Plating membrane source - organic evaporation source - output power0~800 W
Plating membrane source - organic evaporation source - interfaceRS-485
Plating membrane source - organic evaporation source - power source [Consequences.]0-Max Power
Plating sources - organic evaporation sources - quantity2 sets
Multiple monitoring and control system - precision±1A(0.1nm)
Multiple monitoring, control system - monitoring thickness range1Å~99µ9999Å
Multiple monitoring, control system - thickness resolution1 Å
Multiple monitoring, control system - range of monitoring rates0.1Å~9999.9Å.S/s
Multiple monitoring, control system-velocity resolution0.1 Å
Water cooling system -- cooling waterways8 inlets and 8 outlets
Water cooling systems -- RPV specifications1 P
Water cooling system -- temperature range10–25 ℃

Applications

Pyramid/OLED/ Solid Battery Study

Key Features

Can be integrated with a glovebox. The control system provides accurate, stable and reliable coating, with program interlocks, protection against incorrect operation, and alarms and corresponding protective actions for insufficient water, overcurrent, overvoltage and other faults. Extensive I/O supports expansion and external equipment. The system displays and controls coating-chamber door opening/closing and conveniently saves and prints coating processes, sequences and film-thickness information. Film-thickness monitoring and control: coating recipes, process steps and thickness settings are configured on a PC for fully automated control and data recording. Optional accessories include the Pfeiffer HiPace 700 molecular pump and EDWARDS XDS35i dry scroll vacuum pump. Standard accessory: PATEX® coating-process control software.

Datasheet

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Supplier Information

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Etelux
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Etelux Inert Gas System (Beijing) Co., Ltd. was established in February 1998, introducing and absorbing European and American technologies to develop inert gas protection equipment, used for glove boxes in science and technology education, university research, lithium battery industry, laser industry, etc., filling the history of long-term dependence on imports in China, greatly reducing procurement costs, and deeply trusted by users. We have always adhered to the business philosophy of "customer first, excellence" and the principle of "customer first" to provide quality services to our customers. We bravely shoulder the responsibilities of the times and social missions, provide customers with higher value service experiences, focus on research and development, continuous innovation, and maintain a leading position in the glove box industry. Etelux Inert Gas System (Beijing) Co., Ltd. has a registered capital of 50 million yuan and owns two major production bases covering an area of more than 10,000 square meters. The company produces various products such as biochemical experimental glove boxes, lithium battery glove boxes, glove boxes for special lamp production, solvent filtration systems, solvent purification systems, gas purification systems, etc. They have been adopted by more than 1,000 customers in aerospace, weapons, military, power supply, biochemistry, physics, metallurgy, electronics, materials and other fields. In recent years, more than 5,000 sets of various equipment not only cover various provinces and regions in China, but also cover Europe and the United States. Its service network has covered major cities in China, and has sales and after-sales service institutions in Beijing, Shanghai, Wuhan, and Guangzhou.

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