The automatic decapper reworks metal and metallized-ceramic,butterfly,BOX and other irregular packages from different manufacturers,including microwave/RF devices,sensors/optoelectronics,thick-film circuits,optical communication devices and quartz oscillators. Packages can be resealed,including some laser-sealed and vacuum-eutectic-furnace products. Compared with manual equipment:manual handles rectangular packages with four clampings/four cuts,a precision stage,subdivision drive,single cleaning and maximum80mmX50mmX15mm; automatic handles irregular and some TO packages with one clamping/one cut,a3D modular stage,proprietary CNC,double cleaning and maximum300mmX200mmX100mm. Five technologies:1. Custom carbide tools,with other materials/types available,and preset speed/feed/depth maintain flat milled surfaces.12-million-pixel vision precisely locates tool/workpiece so only the sealing area is milled,minimizing body/lid damage.2. Processes0.05mm-2mm housings/lids with feed resolution0.005mm-0.25mm and stable positioning.3. A3D stage,three-axis linkage,proprietary CNC and vision cut irregular curves; X/Y/Z use screw modules,servos and linear motors for accuracy,efficiency,stability and reliability.4. After preclamping,cutting and pressing proceed together with alternating pressure positions for one-cut nondestructive opening; different tools,fixtures/stages and custom tooling cover varied shapes/sizes.5. Proprietary drives precisely monitor/set feed. Vertical mounting plus synchronized air blowing and strong vacuum extraction prevent chips/particles entering the package.
Decaps irregular packages, allowing subsequent resealing. One clamping operation and one cut remove the lid without package damage, with high accuracy, stability, efficiency and success rate. 01. Size range: minimum 5X5mm, maximum 300X200mm and height up to 100mm, accommodating varied package sizes and shapes. 02. Precision high-speed cutting: 0.02mm-0.2mm depth per pass. 03. For a 20mm X20mm device, decapping takes less than 2 minutes, with success rate above 99%. Resealing after opening meets GJB548B hermeticity requirements. 04. Data interfaces are agreed according to customer needs. 05. Compatible materials include hard aluminium, silicon-aluminium, stainless steel, 45 steel, metallized ceramics and Kovar.
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Beijing Autotech Electrical Equipment Co., Ltd. was established in 2009, located in Beijing Economic-Technological Development Area, with a business area of 2100 square meters. It is a high-tech enterprise integrating scientific research and development, production and manufacturing, marketing, and engineering services, with multiple patents and software copyrights. The company has been focusing on precision special equipment for semiconductors, optical communications, sensors, MEMS and other devices for many years, with customers in 5G communications, military, aerospace, marine, 3C electronics, medical and other industries.
In particular, it has unique core technologies for coaxial, linear, and linear array packaging in the back-end processes of TO-CAN devices, sensor devices, semiconductor integrated circuits, hybrid integrated circuits, crystal oscillators, surface acoustic wave filters, RF filters, power modules and other components, and has developed multiple series of high-precision, stable performance products with strong cost-effectiveness advantages.
Main products include: precision laser sealing machines, full series of cap sealing machines, full series of parallel seam sealing machines, opening machines, transfer machines, board insertion machines, etc.
Based on two core technologies: self-learning precise positioning algorithm based on artificial intelligence and neural networks, and sub-pixel intelligent recognition algorithm based on area array cameras, the company continuously innovates to strengthen its core competitiveness. It has the ability to provide optical communication TO device manufacturers with an entire production line with independent intellectual property rights, and can meet various customized needs of customers.
The company adheres to the business philosophy of "smart innovation, craftsmanship" and continuously innovates to create value for users.
The company consists of two core businesses:
1) Precision optical communication electronics and semiconductor device manufacturing special equipment business.
With a deep understanding of industry manufacturing processes, using intelligent opto-mechatronics integration technology and visual inspection technology, it specializes in providing intelligent, high-precision, stable, reliable, and cost-effective automation equipment for users in optical communication electronics, semiconductor devices and other industries;
2) Automation system integration business.
The company has a group of skilled and experienced electrical control design and assembly engineers, using standardized production processes, strict inspection standards, professional assembly tools and brand accessories to provide customers with high-quality complete electrical control cabinet design, customization, assembly, wiring, installation and other services.
The company's core technical capabilities are:
◆ Self-learning precise positioning algorithm based on artificial intelligence and neural networks
◆ Sub-pixel intelligent recognition algorithm based on area array cameras
At present, the company adheres to the development concept of technological innovation and continuously strengthens its core competitiveness.
Electrical control system design:
The company has a group of skilled and experienced mechanical and electrical control design and assembly engineers, able to provide users with integrated services of systematic and professional scheme design, assembly, and debugging.
Concept → Design → Optimization → Assembly → Debugging → Finalization