Customized Cap Sealing Machine

Customized Cap Sealing Machine

Supplier
Bjautotech
Category
Semiconductor Packaging Equipment
Origin
China

Legend: ✓ included, × absent, ◯ optional. Equipment composition: GXFMJ-GX-A (1S machine). Products: TO-CAN (TO46/56), low-speed devices below 10G. Frame ✓; glovebox ✓; transition conveyor ✓; alternating loading ✓; electrodes ✓; cap transfer ✓; header transfer ✓; cap supply ✓; header supply ✓; baking oven ×; operating unit ✓; control ✓; power supply ✓; pneumatics ✓; optional dew-point monitoring ◯; optional welding monitoring ◯; positioning support stage ✓; sealing unit ✓. GXFMJ-GX-A (1-second machine) configuration: high-response bus control ✓; imported Japanese materials ✓; British MICHELL dew-point meter ◯; Japanese MIYACHI welding monitor ◯; Japanese Daishinku oil-free vacuum pump ◯. Technical equipment for GXFMJ-GX-A (1S): pressure measuring instrument ◯; welding measuring instrument ◯.

Specification Snapshot
Weight [GXFMJ-GX-A (1S)]
1000 kg
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Overview

Legend: ✓ included, × absent, ◯ optional. Equipment composition: GXFMJ-GX-A (1S machine). Products: TO-CAN (TO46/56), low-speed devices below 10G. Frame ✓; glovebox ✓; transition conveyor ✓; alternating loading ✓; electrodes ✓; cap transfer ✓; header transfer ✓; cap supply ✓; header supply ✓; baking oven ×; operating unit ✓; control ✓; power supply ✓; pneumatics ✓; optional dew-point monitoring ◯; optional welding monitoring ◯; positioning support stage ✓; sealing unit ✓. GXFMJ-GX-A (1-second machine) configuration: high-response bus control ✓; imported Japanese materials ✓; British MICHELL dew-point meter ◯; Japanese MIYACHI welding monitor ◯; Japanese Daishinku oil-free vacuum pump ◯. Technical equipment for GXFMJ-GX-A (1S): pressure measuring instrument ◯; welding measuring instrument ◯.

Specifications

ParameterValue
Weld output currents [GXFMJ-GX-A (1S)]Maximum 12000A
Enter a single power phase [GXFMJ-GX-A (1S)]220VAC 5KW
Welding [GXFMJ-GX-A (1S)](CAP + STEM)
Welding methods [GXFMJ-GX-A (1S)]RING PROJECTION WELDING
Show some. [GXFMJ-GX-A (1S)]-40℃ or less
Pressure [GXFMJ-GX-A (1S)]- Oh, my God.
Welding power [GXFMJ-GX-A (1S)]Energy
Power Supply [optional; GXFMJ-GX-A (1S)]Transistor
Aerodynamics. [GXFMJ-GX-A (1S)]SMC
Gas [GXFMJ-GX-A (1S)](4bar~7bar)
Mechanical efficiency [General outer circle positioning; GXFMJ-GX-A (1S)]General outer circle position 3~4K/H
Equipment Dimensions [GXFMJ-GX-A (1S)]Length 1600*width 1400*height 1850
Weight [GXFMJ-GX-A (1S)]1000 kg
Core drive widget precision [Closed-ring system driver; GXFMJ-GX-A (1S)]Reaches 1μm
Positioning Accuracy [100% control; GXFMJ-GX-A (1S)]Within ±30μm
Positioning Accuracy [90% control; GXFMJ-GX-A (1S)]Within ±20μm

Applications

To-CAN (T046/56) low speed (under 10G) devices used in the containment of photocommunication components

Key Features

High efficiency: packaging speed is substantially higher than conventional cap sealers. Standard models improve speed by 300-400%, achieving 3000-4000 units/hour. Advanced packaging uses short-duration welding for limited thermal impact, high precision and stable quality.

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Supplier Information

Bj
Bjautotech
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Beijing Autotech Electrical Equipment Co., Ltd. was established in 2009, located in Beijing Economic-Technological Development Area, with a business area of 2100 square meters. It is a high-tech enterprise integrating scientific research and development, production and manufacturing, marketing, and engineering services, with multiple patents and software copyrights. The company has been focusing on precision special equipment for semiconductors, optical communications, sensors, MEMS and other devices for many years, with customers in 5G communications, military, aerospace, marine, 3C electronics, medical and other industries. In particular, it has unique core technologies for coaxial, linear, and linear array packaging in the back-end processes of TO-CAN devices, sensor devices, semiconductor integrated circuits, hybrid integrated circuits, crystal oscillators, surface acoustic wave filters, RF filters, power modules and other components, and has developed multiple series of high-precision, stable performance products with strong cost-effectiveness advantages. Main products include: precision laser sealing machines, full series of cap sealing machines, full series of parallel seam sealing machines, opening machines, transfer machines, board insertion machines, etc. Based on two core technologies: self-learning precise positioning algorithm based on artificial intelligence and neural networks, and sub-pixel intelligent recognition algorithm based on area array cameras, the company continuously innovates to strengthen its core competitiveness. It has the ability to provide optical communication TO device manufacturers with an entire production line with independent intellectual property rights, and can meet various customized needs of customers. The company adheres to the business philosophy of "smart innovation, craftsmanship" and continuously innovates to create value for users. The company consists of two core businesses: 1) Precision optical communication electronics and semiconductor device manufacturing special equipment business. With a deep understanding of industry manufacturing processes, using intelligent opto-mechatronics integration technology and visual inspection technology, it specializes in providing intelligent, high-precision, stable, reliable, and cost-effective automation equipment for users in optical communication electronics, semiconductor devices and other industries; 2) Automation system integration business. The company has a group of skilled and experienced electrical control design and assembly engineers, using standardized production processes, strict inspection standards, professional assembly tools and brand accessories to provide customers with high-quality complete electrical control cabinet design, customization, assembly, wiring, installation and other services. The company's core technical capabilities are: ◆ Self-learning precise positioning algorithm based on artificial intelligence and neural networks ◆ Sub-pixel intelligent recognition algorithm based on area array cameras At present, the company adheres to the development concept of technological innovation and continuously strengthens its core competitiveness. Electrical control system design: The company has a group of skilled and experienced mechanical and electrical control design and assembly engineers, able to provide users with integrated services of systematic and professional scheme design, assembly, and debugging. Concept → Design → Optimization → Assembly → Debugging → Finalization

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