Hairpin Motor Laser Welding Module
The OCT&Vision hairpin-motor laser welding system provides precise, high-quality welding of hairpin stator windings, core components of new-energy-vehicle drive motors. Highly integrated OCT and Vision inspection technologies work together for comprehensive closed-loop monitoring and intelligent feedback control. An annular-plus-Gaussian-spot fiber laser coordinated with a large-field galvanometer enables precise, efficient welding, improving hairpin-motor yield, efficiency, and automation.
Specification Snapshot
Laser Wavelength
1080nm
Center Wavelength
830 nm
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Overview
The OCT&Vision hairpin-motor laser welding system provides precise, high-quality welding of hairpin stator windings, core components of new-energy-vehicle drive motors. Highly integrated OCT and Vision inspection technologies work together for comprehensive closed-loop monitoring and intelligent feedback control. An annular-plus-Gaussian-spot fiber laser coordinated with a large-field galvanometer enables precise, efficient welding, improving hairpin-motor yield, efficiency, and automation.
Specifications
| Parameter | Value |
|---|---|
| Laser Type | Jptoe AOB Laser |
| Laser Wavelength | 1080nm |
| Output Power [Cores] | Cores : 2000W |
| Output Power [Ring] | Ring:4000W |
| Fiber Core Diameter [Cores] | Cores :14μm |
| Fiber Core Diameter [Ring] | Ring:100μm |
| Armored Cable Length | 8 m |
| Scan Lens Focal Length | 420 mm |
| Galvanometer Scan Field | 200 mm × 200 mm |
| Camera Resolution | 2448 × 2048 |
| Camera Type | CMOS, Global Shutter |
| Lens Focal Length | 60 mm |
| Lens Field of View | 59 mm × 49 mm |
| Lens Accuracy | 0.02 mm/pixel |
| Center Wavelength | 830 nm |
| Scan Frequency | 80 / 150 / 250 Hz |
| Axial Accuracy | 20 μm |
| Lateral Accuracy | 25 μm |
| Maximum Depth | 12 mm |
Key Features
High-speed welding: a large-field coordinated galvo system greatly increases welding speed and overall productivity. Intelligent vision guidance: open vision programming and recognition precisely identify diverse workpieces and defects for faster positioning. Real-time penetration visualization: modular OCT continuously detects weld depth for stable, controlled quality and informed monitoring. Broad compatibility: adapts to different welding speeds and fixtures for varied hairpin-motor welding applications.
Datasheet
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Supplier Information
Shenzhen JPT Opto-electronics Co., Ltd. (Stock Code: 688025) is a national high-tech enterprise integrating R&D, production and sales of lasers, laser/optical intelligent equipment and fiber optic devices. Adhering to the 'Laser+' positioning, it deeply cultivates core laser technologies, deeply integrates AI to build an intelligent driving engine, continuously focuses on laser core modules and future optical connection solutions, and strives to create a 'Light+AI' integrated innovation ecosystem. Relying on its independent and controllable technology matrix, its strategic layout covers key core areas such as consumer electronics head customers, data centers, next-generation communication infrastructure, electric vehicle precision manufacturing, new energy lithium battery intelligent manufacturing, and information technology (AR/VR). Through fundamental technological innovation, it reshapes the value chain of the optoelectronics industry and provides full-scenario optical solutions for the intelligent era.
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