Hairpin Motor Laser Welding Module

Hairpin Motor Laser Welding Module

Supplier
Jptoe
Category
Laser Processing Equipment
Origin
China

The OCT&Vision hairpin-motor laser welding system provides precise, high-quality welding of hairpin stator windings, core components of new-energy-vehicle drive motors. Highly integrated OCT and Vision inspection technologies work together for comprehensive closed-loop monitoring and intelligent feedback control. An annular-plus-Gaussian-spot fiber laser coordinated with a large-field galvanometer enables precise, efficient welding, improving hairpin-motor yield, efficiency, and automation.

Specification Snapshot
Laser Wavelength
1080nm
Center Wavelength
830 nm
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Overview

The OCT&Vision hairpin-motor laser welding system provides precise, high-quality welding of hairpin stator windings, core components of new-energy-vehicle drive motors. Highly integrated OCT and Vision inspection technologies work together for comprehensive closed-loop monitoring and intelligent feedback control. An annular-plus-Gaussian-spot fiber laser coordinated with a large-field galvanometer enables precise, efficient welding, improving hairpin-motor yield, efficiency, and automation.

Specifications

ParameterValue
Laser TypeJptoe AOB Laser
Laser Wavelength1080nm
Output Power [Cores]Cores : 2000W
Output Power [Ring]Ring:4000W
Fiber Core Diameter [Cores]Cores :14μm
Fiber Core Diameter [Ring]Ring:100μm
Armored Cable Length8 m
Scan Lens Focal Length420 mm
Galvanometer Scan Field200 mm × 200 mm
Camera Resolution2448 × 2048
Camera TypeCMOS, Global Shutter
Lens Focal Length60 mm
Lens Field of View59 mm × 49 mm
Lens Accuracy0.02 mm/pixel
Center Wavelength830 nm
Scan Frequency80 / 150 / 250 Hz
Axial Accuracy20 μm
Lateral Accuracy25 μm
Maximum Depth12 mm

Key Features

High-speed welding: a large-field coordinated galvo system greatly increases welding speed and overall productivity. Intelligent vision guidance: open vision programming and recognition precisely identify diverse workpieces and defects for faster positioning. Real-time penetration visualization: modular OCT continuously detects weld depth for stable, controlled quality and informed monitoring. Broad compatibility: adapts to different welding speeds and fixtures for varied hairpin-motor welding applications.

Datasheet

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Supplier Information

Shenzhen JPT Opto-electronics Co., Ltd. (Stock Code: 688025) is a national high-tech enterprise integrating R&D, production and sales of lasers, laser/optical intelligent equipment and fiber optic devices. Adhering to the 'Laser+' positioning, it deeply cultivates core laser technologies, deeply integrates AI to build an intelligent driving engine, continuously focuses on laser core modules and future optical connection solutions, and strives to create a 'Light+AI' integrated innovation ecosystem. Relying on its independent and controllable technology matrix, its strategic layout covers key core areas such as consumer electronics head customers, data centers, next-generation communication infrastructure, electric vehicle precision manufacturing, new energy lithium battery intelligent manufacturing, and information technology (AR/VR). Through fundamental technological innovation, it reshapes the value chain of the optoelectronics industry and provides full-scenario optical solutions for the intelligent era.

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Hairpin Motor Laser Welding Module
Jptoe · Laser Processing Equipment
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