Automated Microlens Inspection Station
C-lenses used in 5G communications and spherical lenses in mobile phone camera modules are tiny, making clamping, handling and image finding cumbersome during surface-figure inspection with spherical interferometers. This lowers inspection efficiency. The automated microlens inspection station was developed to solve this problem.
Specification Snapshot
Dimensions [Length, width, and height]
600 mm × 600 mm × 1470 mm
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Overview
C-lenses used in 5G communications and spherical lenses in mobile phone camera modules are tiny, making clamping, handling and image finding cumbersome during surface-figure inspection with spherical interferometers. This lowers inspection efficiency. The automated microlens inspection station was developed to solve this problem.
Specifications
| Parameter | Value |
|---|---|
| Functions | Surface Figure Inspection |
| Interferometer Model | G30U |
| Measurement Accuracy | better than 1/20λ |
| Measurement rms Repeatability | 1/1000λ |
| Lens Size Range | <10mm |
| Measurement Cycle Time | 5s |
| X-Axis Travel | 150mm |
| Y-Axis Travel | 300mm |
| Inspections per Tray [Microlenses within 5mm] | 450 (for microlenses within 5mm) |
| Dimensions [Length, width, and height] | 600 mm × 600 mm × 1470 mm |
| Equipment Weight | 300kg |
| Electrical Requirements | 220V,50HZ/60HZ |
| Total System Power | 1KW |
Applications
Surface figure inspection of C-lenses used in 5G communications and spherical lenses used in mobile phone camera modules
Key Features
Automatic alignment/image finding: Sirius calculates image-based positional offsets and feeds back to a motorized three-dimensional stage for compensation, accurately locating the image plane and quantitatively testing figure. Integrated automation: station control and interferometer software link visual feedback, intelligent control, quantitative measurement and statistics. Solving small-lens problems: designed for efficient miniature-lens testing, from handling through interferometric image-point location. After initialization, the stage moves trays at set intervals, but tray-hole position errors and lens-size tolerances prevent guaranteed correct fringes at every position. Tiny, often strongly curved microlenses are difficult to grip with suitable suction cups and conventional automation is inadequate; this station specifically addresses those small-scale challenges.
Datasheet
Product Datasheet
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Supplier Information
Founded in June 2009, Shanghai Qianyao Optical Technology Co., Ltd. is located in Jiading District, Shanghai, and is a high-tech enterprise. The company specializes in the development and sales of optical testing instruments, primarily mid-to-high-end laser interferometers and custom products, serving metrology, scientific research, optical cold processing, and mobile phone panel inspection fields. Its customers include universities, research institutes, Huawei, Sony, and Hikvision. The company masters core laser interferometer technologies, achieving in-house production of optical components, and possesses capabilities in classical optical cold processing, high-efficiency optical cold processing, optical polishing, and ion beam processing. With an annual production capacity of 700 interferometers and cumulative sales exceeding 2000 units, its products are sold domestically and exported to Japan, Korea, the USA, and Europe.
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