Fiber Recoater PTR303

Fiber Recoater PTR303

Supplier
Shconnet
Part Number
PTR303
Category
Optical Production Equipment
Origin
China

Thorlabs Vytran® fiber recoaters restore the coating on spliced fibers. Coating material is injected into the mold cavity through a channel in the top plate. Recoaters are available with automatic or manual mold assemblies. Manual recoaters use a hinged top that opens and closes manually; automatic recoaters use a pneumatic mold assembly and automatically inject coating material into the cavity. Both types use quartz molds. A special coating on the quartz mold plates prevents coating material from curing between the plates and avoids recoating defects. Each recoater uses a volumetric dispensing pump to inject the coating material. Automatic injection systems are available on PTR205, PTR303, and PTR304, while manual injection systems are available on PTR303B and PTR304B. The recoated fiber is then cured with ultraviolet (UV) light. Recoating restores the stripped fiber's coating and its original flexibility. Unlike standard heat-shrink protection sleeves, recoated fiber can be handled and coiled with the original fiber without endangering the splice. The process begins by placing the splice in the center of the mold assembly. Inserts in the fiber holding blocks secure it in position. Coating material is injected into the cavity and then UV-cured. By restoring spliced fiber to a condition similar to the original fiber, recoaters are well suited to manufacturing fibers subject to high stress or sensitivity, including submarine fiber cables, undersea communications cabling, fiber lasers, and distributed Bragg reflector (DBR) lasers.

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Overview

Thorlabs Vytran® fiber recoaters restore the coating on spliced fibers. Coating material is injected into the mold cavity through a channel in the top plate. Recoaters are available with automatic or manual mold assemblies. Manual recoaters use a hinged top that opens and closes manually; automatic recoaters use a pneumatic mold assembly and automatically inject coating material into the cavity. Both types use quartz molds. A special coating on the quartz mold plates prevents coating material from curing between the plates and avoids recoating defects. Each recoater uses a volumetric dispensing pump to inject the coating material. Automatic injection systems are available on PTR205, PTR303, and PTR304, while manual injection systems are available on PTR303B and PTR304B. The recoated fiber is then cured with ultraviolet (UV) light. Recoating restores the stripped fiber's coating and its original flexibility. Unlike standard heat-shrink protection sleeves, recoated fiber can be handled and coiled with the original fiber without endangering the splice. The process begins by placing the splice in the center of the mold assembly. Inserts in the fiber holding blocks secure it in position. Coating material is injected into the cavity and then UV-cured. By restoring spliced fiber to a condition similar to the original fiber, recoaters are well suited to manufacturing fibers subject to high stress or sensitivity, including submarine fiber cables, undersea communications cabling, fiber lasers, and distributed Bragg reflector (DBR) lasers.

Specifications

ParameterValue
Recoater TypeManual
Recoater MoldHinged Split Quartz Plates
Recoat Diameter [Depends on the Mold Assembly]280 µm, 430 µm, or 600 µm
Maximum Recoat Length50 mm
Recoat MaterialHigh-Index UV Curable Acrylate
UV/Thermal SourceFour 10 W Halogen Lamps (Replacement Item # UVRB, Available Below)
Recoat InjectionAutomatic
Recoat VolumeProgrammable (µL)
Recoat Injection RateProgrammable (≤1.8 µL/s)
Lamp Delay Time [Programmable; Depends on Mold Dimensions and Recoating Material]typical:5 s (Typical)
Cure Time [Programmable; Depends on Mold Dimensions and Recoating Material]typical:17 s (Typical)
Mold Cleaning RequirementAfter Every Recoat
Total Cycle Timetypical:60 s (Typical)
Dimensions (L × W × H)10.25" × 5.0" × 5.0" (260 mm × 127 mm × 127 mm)
AC Power [AC / 47-63 Hz]110 - 120 V / 200 - 240 V, 47-63 Hz
AC Power [AC / Input Frequency]47-63 Hz
Controller TypeTablet

Key Features

Recoat spliced fibers to restore flexibility; manual and automatic system options; automatic mold and injection assemblies for high-volume production; manual mold assembly with automatic injection; manual mold assembly with manual injection; programmable for one-button operation; automatic recoaters include a handheld controller; a tablet controller is included for use with manual mold assemblies; maximum recoating length: 50mm or 100m; highly durable quartz mold plates support >10,000 recoating cycles; replacement components sold separately.

Datasheet

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Supplier Information

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Shconnet
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Shanghai Connet Fiber Communication Technology Co., Ltd. was founded in 2003 and is a high-tech enterprise specializing in the research, development, and production of laser light sources, fiber lasers, fiber amplifiers, and related products. Currently, the company has formed four major series of products led by laser light sources, fiber lasers, fiber amplifiers, and fiber gratings, including laser light sources of various wavelengths, single-frequency lasers, high-power fiber amplifiers, single-frequency polarization-maintaining fiber amplifiers, continuous and pulsed fiber lasers, high-power fiber gratings, phase-shifted gratings, chirped gratings, and other related products, providing innovative products and solutions for the research and development of high-performance fiber lasers, LiDAR, fiber sensing, fiber communication, test and measurement, scientific research, and other fields. Shanghai Connet is committed to continuously providing globally leading technologies and products, serving fields including: special fiber applications, fiber laser research and industrialization, fiber sensing and fiber optic gyroscope research, LiDAR applications, and laser industrial applications. The philosophy of Shanghai Connet Fiber Communication Technology Co., Ltd. is: continuously introducing globally leading technologies and products, and fully providing support and assistance to domestic users. After years of accumulation and development, the company has formed a series of products led by single-frequency fiber lasers, pulsed fiber laser light sources, high-power fiber amplifiers, and special fiber lasers, providing innovative product solutions for LiDAR, fiber sensing, coherent and spectral synthesis, research, testing and measurement of high-performance fiber lasers, spectral analysis, fiber communication, and other fields. Shanghai Connet Laser Technology Co., Ltd. is a wholly-owned subsidiary of Shanghai Connet Fiber Communication Technology Co., Ltd. It is a high-tech enterprise specializing in the research, development, and production of laser light sources, fiber lasers, fiber amplifiers, and related products, founded in 2007. Since its establishment, Shanghai Connet Laser Technology Co., Ltd. has been guided by technological innovation, committed to providing products and services representing cutting-edge technology and future development trends for scientific research and production applications in industrial lasers, LiDAR, fiber sensing, fiber communication, and other fields. After years of accumulation and development, the company has formed three major series of products led by laser light sources, fiber lasers, and fiber amplifiers, including laser light sources of various wavelengths, high-power fiber amplifiers, single-frequency polarization-maintaining fiber amplifiers, continuous and pulsed fiber lasers, and other related products, providing innovative product solutions for the research and development of high-performance fiber lasers, test and measurement, spectral analysis, coherent synthesis, LiDAR, fiber sensing, fiber communication, and other fields. "Looking to the future, pursuing quality; independent innovation, striving for excellence" is the development philosophy that Shanghai Connet Laser Technology Co., Ltd. has adhered to since its founding. We take quality pursuit as the core, rely on a professional R&D team and advanced concepts, continuously develop and innovate, strive for excellence, and shoulder social responsibility, seeking long-term development.

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