Multi-flow-path gas pretreatment system YCL Series

Multi-flow-path gas pretreatment system YCL Series

Supplier
Jinsp-tech
Part Number
YCL series
Category
Gas Analysis
Origin
China

The YCL series is a multichannel gas sampling and pretreatment system with 1-20 flow paths for industrial multipoint online gas monitoring. It supports automatic sequential sampling and purification of 1~20 sample streams and works with various online gas analyzers. Integrated filtration, dehumidification, pressure regulation, flow stabilization, back-purging and intelligent control condition hot, humid, dusty or corrosive industrial gas into clean standard samples for accurate, stable measurements. One unit centrally monitors multiple points in chemical, metallurgical, power, new-energy and environmental applications. A multipath switching controller extracts samples for analysis and comparison. Configurations are selected for process complexity. Optional sampling probes obtain representative samples under high temperature, pressure, humidity and dust. Gas-liquid separation modules use different packing materials for interception and liquid removal. Condensation modules offer electronic or vortex-refrigeration cooling, with temperatures adjustable from 1℃-15℃. Drain pumps remove liquid under negative or atmospheric pressure. Filters offer membrane or depth types, visual inspection, demisting and water-blocking functions, various materials and multistage ratings. Interfering-gas removal modules use drying, adsorption or absorption. Pre-analyzer filters use membranes, cartridges or both for comprehensive protection. Sampling pumps accommodate different pressures. Multiple brands of conditioning modules, piping and valves provide configurations for different budgets and requirements. Extensive options and targeted custom solutions are available.

Specification Snapshot
Equipment Type
Portable, chassis, cabinet, analyzer-shelter and other configurations optional
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Overview

The YCL series is a multichannel gas sampling and pretreatment system with 1-20 flow paths for industrial multipoint online gas monitoring. It supports automatic sequential sampling and purification of 1~20 sample streams and works with various online gas analyzers. Integrated filtration, dehumidification, pressure regulation, flow stabilization, back-purging and intelligent control condition hot, humid, dusty or corrosive industrial gas into clean standard samples for accurate, stable measurements. One unit centrally monitors multiple points in chemical, metallurgical, power, new-energy and environmental applications. A multipath switching controller extracts samples for analysis and comparison. Configurations are selected for process complexity. Optional sampling probes obtain representative samples under high temperature, pressure, humidity and dust. Gas-liquid separation modules use different packing materials for interception and liquid removal. Condensation modules offer electronic or vortex-refrigeration cooling, with temperatures adjustable from 1℃-15℃. Drain pumps remove liquid under negative or atmospheric pressure. Filters offer membrane or depth types, visual inspection, demisting and water-blocking functions, various materials and multistage ratings. Interfering-gas removal modules use drying, adsorption or absorption. Pre-analyzer filters use membranes, cartridges or both for comprehensive protection. Sampling pumps accommodate different pressures. Multiple brands of conditioning modules, piping and valves provide configurations for different budgets and requirements. Extensive options and targeted custom solutions are available.

Specifications

ParameterValue
Sample gas pressure<10MPa (a sampling pump or pressure-regulating valve is configured according to the sampling-point pressure)
Sample gas temperature-40℃ ~ 450℃ (heating or cooling measures are configured according to the sampling-point temperature)
Sample inlet flow rate6~ 60L/h
Bypass flow rate30~ 300L/h
FilterCoalescing, self-cleaning, visible, demisting and water-blocking types; filter element, filter membrane or combined filter-element + membrane structure
Filter accuracy0.02、0.2、0.5、1、5、10、20、
Component material304、316L、PTFE、PFA、HC-276 optional
Lag timeLess than 1min; application-specific design with sample-inlet bypass flow set according to the sampling distance to control system lag
Gas circuit InterfaceCompression fittings:1/8",1/4",6mm, etc.; hose fittings:6mm,8mm,1/4", etc., optional
Number of flow paths1-20 selectable flow paths
Flow-path switching controlManual control, local PLC-controlled automatic polling in a preset sequence, or DCS control
Equipment dimensionsDetermined by the number of flow paths
Equipment enclosure material304,316L or powder-coated carbon steel (corrosion-resistant)
Equipment installation positionIndoor or outdoor, explosion-hazard or non-hazardous areas, configured according to site requirements
Equipment TypePortable, chassis, cabinet, analyzer-shelter and other configurations optional
Functional modulesCombinations of temperature, pressure and flow regulation, multistage filtration, bypass, gas-liquid separation, vaporization, adsorption and other modules
Sampling probeStandard sampling probes and special probes for complex conditions such as liquid protection, high temperature, high humidity, high pressure, negative pressure, cooling reflux and back-purging
Upstream pretreatmentUpstream pretreatment for standard conditions and complex conditions such as water cooling, supplemental steam heating, vaporization and pressure reduction, and washing and settling
PretreatmentUpstream pretreatment for complex conditions such as high temperature, corrosion, liquid vaporization, high dust loading and negative pressure
Sample transfer lineOptional stainless steel tubing, insulated tubing bundles, electrically heat-traced tubing bundles or steam-traced tubing bundles

Applications

Coal chemicals: multipoint composition monitoring of raw gas in gasifiers, shift conversion and synthesis sections. Petrochemicals: sequential monitoring of process gases in reactors and distillation columns. Metallurgy and building materials: environmental and operating-condition monitoring of flue gas from blast furnaces, lime kilns and rotary kilns. Power and environmental protection: online exhaust-gas monitoring for coal-fired power and waste-incineration boilers. New energy: centralized monitoring of process exhaust and tail gases from lithium-battery and photovoltaic production lines.

Key Features

Flexible multichannel expansion: customizable from 1-20 channels. Strong adaptability to conventional, high-humidity, dusty and strongly corrosive conditions. Efficient purification removes dust, water vapor and impurities to protect analytical instruments. Intelligent antiblocking options provide timed backflushing for each channel, substantially reducing manual maintenance and spare-parts costs. Intelligent remote control through a touchscreen, multiprotocol communication and factory DCS integration. Optional explosion-proof configurations suit hazardous areas while supporting safety, energy savings and lower costs.

Datasheet

Product Datasheet
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Supplier Information

Ji
Jinsp-tech
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Beijing Jianzhi Technology Co., Ltd. (abbreviated as Jianzhi Technology) is a professional company focusing on spectroscopic detection technology. Its technology originated from Tsinghua University and has been deeply cultivated in the industry for 18 years, with over 200 patent applications. The company has launched dozens of products including Raman spectrometers, gas online analyzers, fiber optic spectrometers, OCT spectrometers, etc., widely used in scientific research, biomedicine, chemical industry, food and drug testing, public security and other fields. Its products are sold to dozens of countries worldwide, with cumulative sales exceeding thousands of units. It has received honors such as the China Patent Excellence Award and the Gold Medal of the International Exhibition of Inventions, and has participated in the drafting of several international and national standards. Jianzhi Technology has a production plant in Jintan, Jiangsu, with an annual capacity of over 1,000 units, certified by QES system, committed to providing value to industries with spectroscopic technology.

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