Laser Welding/Parallel Seam Welding Glovebox System

Laser Welding/Parallel Seam Welding Glovebox System

Supplier
Etelux
Category
Material-based Production Equipment
Origin
China

The laser-welding/parallel seam-sealing glovebox system is highly integrated, technology-intensive specialist manufacturing equipment: a miniature, highly clean, fully inert-protected, semi-automated packaging line. It combines ultrapure inert-atmosphere control with high-precision laser processing. A zoned pre-baking, precision-alignment and welding workflow is intended to provide high sealing quality through ultralow moisture/oxygen levels, improve productivity and process control, and address precision metal hermetic packaging for reliable, long-life critical devices. Working chamber: 1300 mm × 900 mm × 850 mm. Left transfer chamber: 1500 mm × 900 mm × 450 mm. All type 304 stainless steel, 3 mm thick. Front window: inclined working face with removable 8 mm safety-tempered antistatic glass, resistant to wear and corrosion with good light transmission; 3/8-inch-thick 0MEGA seal. Glove ports: corrosion-treated, anodized hard aluminum alloy, horizontally oval, approximately 220 mm across. Gloves can fold outward; a split glove design is used, with antistatic test data required. Gloves are 0.4 mm thick; the outward-folding, split design and antistatic-data requirement are repeated in the glove specification. Anti-reflection energy-saving lamps provide soft lighting. Positive or negative chamber pressure can be maintained, with the range written as -10mbar-10mbar. A multi-outlet power terminal board is provided, rated 220 V±10%, 50 Hz±10%. Several standard KF-40 and KF-25 ports can be placed at the rear. A multi-hole gas/electrical mounting plate is provided at the bottom. Glove-retaining cords are installed at the front. The steel stand is 900 mm high with swivel casters; leveling/fixing feet are installed on the chamber. The exterior is fully enclosed, and a static-elimination device is placed inside. Heated vacuum transfer chamber: type 304 stainless steel with an embedded multilayer heating-plate structure; maximum temperature 250°C, temperature-control accuracy ±1°C, reaching maximum temperature within 20 minutes. Its inner oven door slides open to minimize internal space use and has protection against accidental opening. Inner and outer doors are interlocked so they cannot open simultaneously, preventing opening errors during baking. After the outer door is opened and closed, the vacuum chamber automatically evacuates. Automatic valves control evacuation and replenishment from cylinder gas. A side KF40 port allows spot temperature checks. A laminar-flow plate prevents gas-refill overshoot. An integrated external insulation jacket provides thermal insulation; the door has double-layer insulation and an internal 304 mirror-finish stainless-steel reflector. Door temperature must not exceed 50°C. Two nitrogen inlet connections serve high-flow and low-flow replenishment; the customer installs the controls. Heated vacuum oven: type 304 stainless steel with an embedded multilayer heating-plate structure; maximum temperature 250°C, temperature-control accuracy ±1°C, reaching maximum temperature within 20 minutes. Its inner door rotates open to minimize internal space use, with protection against accidental opening and interlocked inner/outer doors. The chamber automatically evacuates after the outer door is opened and closed. Automatic valves control evacuation and cylinder-gas replenishment. A side KF40 port permits spot temperature checks; a laminar-flow plate prevents refill overshoot. An integrated external insulation jacket, double-layer insulated door and internal 304 mirror-finish stainless-steel reflector are used. Door temperature must not exceed 50°C. Two nitrogen inlets provide high-flow and low-flow replenishment, with customer-installed controls. Chamber purging: two gas inlet lines are provided at the transfer chamber and can use the customer's gas supply. Purging can be set by duration, oxygen content or moisture content. A fan and multiple rows of holes form a rapid dew-point-reduction device. The exhaust uses a KF25 chamber outlet with a protective check valve. Machine-frame assembly: welded high-quality square steel profiles, dimensions stated as 50mm X 50mm X 4m; quick-release panels with powder-coated surfaces. Four casters allow fixing, movement and height adjustment. Product certifications stated: ISO9001, CE and UL. Warranty: one year, with lifetime repair service. Application precautions: consult the Danger, Warning, Caution and related sections of the instruction manual.

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Overview

The laser-welding/parallel seam-sealing glovebox system is highly integrated, technology-intensive specialist manufacturing equipment: a miniature, highly clean, fully inert-protected, semi-automated packaging line. It combines ultrapure inert-atmosphere control with high-precision laser processing. A zoned pre-baking, precision-alignment and welding workflow is intended to provide high sealing quality through ultralow moisture/oxygen levels, improve productivity and process control, and address precision metal hermetic packaging for reliable, long-life critical devices. Working chamber: 1300 mm × 900 mm × 850 mm. Left transfer chamber: 1500 mm × 900 mm × 450 mm. All type 304 stainless steel, 3 mm thick. Front window: inclined working face with removable 8 mm safety-tempered antistatic glass, resistant to wear and corrosion with good light transmission; 3/8-inch-thick 0MEGA seal. Glove ports: corrosion-treated, anodized hard aluminum alloy, horizontally oval, approximately 220 mm across. Gloves can fold outward; a split glove design is used, with antistatic test data required. Gloves are 0.4 mm thick; the outward-folding, split design and antistatic-data requirement are repeated in the glove specification. Anti-reflection energy-saving lamps provide soft lighting. Positive or negative chamber pressure can be maintained, with the range written as -10mbar-10mbar. A multi-outlet power terminal board is provided, rated 220 V±10%, 50 Hz±10%. Several standard KF-40 and KF-25 ports can be placed at the rear. A multi-hole gas/electrical mounting plate is provided at the bottom. Glove-retaining cords are installed at the front. The steel stand is 900 mm high with swivel casters; leveling/fixing feet are installed on the chamber. The exterior is fully enclosed, and a static-elimination device is placed inside. Heated vacuum transfer chamber: type 304 stainless steel with an embedded multilayer heating-plate structure; maximum temperature 250°C, temperature-control accuracy ±1°C, reaching maximum temperature within 20 minutes. Its inner oven door slides open to minimize internal space use and has protection against accidental opening. Inner and outer doors are interlocked so they cannot open simultaneously, preventing opening errors during baking. After the outer door is opened and closed, the vacuum chamber automatically evacuates. Automatic valves control evacuation and replenishment from cylinder gas. A side KF40 port allows spot temperature checks. A laminar-flow plate prevents gas-refill overshoot. An integrated external insulation jacket provides thermal insulation; the door has double-layer insulation and an internal 304 mirror-finish stainless-steel reflector. Door temperature must not exceed 50°C. Two nitrogen inlet connections serve high-flow and low-flow replenishment; the customer installs the controls. Heated vacuum oven: type 304 stainless steel with an embedded multilayer heating-plate structure; maximum temperature 250°C, temperature-control accuracy ±1°C, reaching maximum temperature within 20 minutes. Its inner door rotates open to minimize internal space use, with protection against accidental opening and interlocked inner/outer doors. The chamber automatically evacuates after the outer door is opened and closed. Automatic valves control evacuation and cylinder-gas replenishment. A side KF40 port permits spot temperature checks; a laminar-flow plate prevents refill overshoot. An integrated external insulation jacket, double-layer insulated door and internal 304 mirror-finish stainless-steel reflector are used. Door temperature must not exceed 50°C. Two nitrogen inlets provide high-flow and low-flow replenishment, with customer-installed controls. Chamber purging: two gas inlet lines are provided at the transfer chamber and can use the customer's gas supply. Purging can be set by duration, oxygen content or moisture content. A fan and multiple rows of holes form a rapid dew-point-reduction device. The exhaust uses a KF25 chamber outlet with a protective check valve. Machine-frame assembly: welded high-quality square steel profiles, dimensions stated as 50mm X 50mm X 4m; quick-release panels with powder-coated surfaces. Four casters allow fixing, movement and height adjustment. Product certifications stated: ISO9001, CE and UL. Warranty: one year, with lifetime repair service. Application precautions: consult the Danger, Warning, Caution and related sections of the instruction manual.

Specifications

ParameterValue
Boxes - workboxes - sizes1300mm ×900mm×850mm
Boxes - left overboxes - sizes1500mm×900mm×450mm
Box - StructureTotal stainless steel structure (Type 304)
Box - thickness3 mm
Box - Volume1.6 m³
Box - Front WindowTilt-designed operating surfaces, detachable 8mm of secure steel-resistant electrostatic glass front windows, resistant to grinding, corrosion, and light-perceiving.
Boxes - Front Window - Seal Circle3/8-inch-thick0MEGA seal
Boxes - Gloves8 in
Boxes - Gloves - MaterialsHard aluminium alloy gloves (combustion resistant, aluminum anode oxide)
Box - Glove mouth - ShapeEllipse to the left
Boxes - Gloves Ports - caliber220mm or so.
Boxes - Gloves - MaterialsOriginal butyl rubber imports, United States
Box - Glove - Thickness0.4 mm
Boxes - LightingThe box is equipped with a reaction-proof light-saving light, soft light.
Boxes - leakage rate≤0.001 vol%/h
Box - Positive and Negative Pressure-10mbar-10mbar
Box - Power220V±10%50Hz±10%
Boxes -- Standard KF-40 interface [Back of the box.]Multiple standard KF-40 interfaces can be set
Boxes -- Standard KF-25 interface [Back of the box.]Multiple standard KF-25 interfaces
Boxes - steel structural strench - high900 mm
Overheating vacuum module - materialsType304 stainless steel.
Overheated vacuum module - heating panel structureEmbedded multilayer heating tablet structure
Overheated vacuum module - internal dimensions380mm×400mm×420mm
Overheating vacuum chamber - maximum temperature250 ℃
Overheating vacuum module - temperature accuracy- That's a positive and negative one.
Transition heating vacuum module - heating time [It's a maximum temperature.]In 20 minutes.
Overheated vacuum module - Quantity2 台
Overheating vacuum module - inside oven door - openDiverse
Overheating vacuum module - Pump temperature interface [Breadside]KF40 Interface
Transition heat vacuum module - external thermostatThe external insulation is insulated.
Overheated vacuum module - oven door - insulationDouble-story insulation installation
Overheating vacuum module - internal side reflection panels - materials304 Mirror-Face-Stainless Steel
Overheating vacuum module - temperature on doorMust not exceed 50°C
Overheating vacuum module - air-input interface [These two paths of nitrogen are divided into large and small flow gas for the oven.]Two-way air interface.
Heated vacuum ovens -- materialsType304 stainless steel.
Heated vacuum oven - heating board structureEmbedded multilayer heating tablet structure
Heated vacuum oven - internal dimensions380mm×400mm×420mm
Heated vacuum oven - maximum temperature250 ℃
Heated vacuum oven - temperature precision- That's a positive and negative one.
Heated vacuum ovens - heating time [It's a maximum temperature.]In 20 minutes.
Heated vacuum ovens - quantity2 台
Heated vacuum ovens -- inside doors -- openRotate
Heated vacuum oven - sample temperature interface [Breadside]KF40 Interface
Heated vacuum oven - external insulationThe external insulation is insulated.
Heated vacuum ovens - oven doors - insulationDouble-story insulation installation
Heated vacuum oven - internal side reflector - materials304 Mirror-Face-Stainless Steel
Heated vacuum oven - temperature on doorMust not exceed 50°C
Heated vacuum ovens - air interface [These two paths of nitrogen are divided into large and small flow gas for the oven.]Two-way in-air interface design
Box cleaning - transition module entry route [Transition class component]Two-way inbound pipe setup.
Box cleaning - Cleaning exitKF25 mouth.
Installation of platform assembly - square steelQuality steel steel (50 mm x 50 mm x 4m)
Installation of aircraft rack components -- fast-dismantling of the panel surfaceSpray treatment
Installation of a rack component -- foot wheelFour toes.

Key Features

Patented module: features and advantages of the Etelux patented flange window with double O-ring seals (patent number CN104260114B). The window flange is laser-cut from a single thick stainless steel plate into a high-strength rectangular ring that resists impact and compressive deformation. The integral flange window and annular sealing grooves are machined in a single setup on a large gantry machining center. Two dovetail sealing grooves are provided, with flatness of the sealing support surfaces and groove bottoms <0.05mm/m. The flange window is joined to the enclosure by cooled continuous welding, and the complete welds undergo strict non-destructive inspection to ensure leak-free welded joints. The double-groove vacuum-isolation sealing arrangement uses two integral O-rings embedded in integral annular grooves. Both the inner and outer seals are seamless. The vacuum between the two seals effectively prevents airborne H₂O, O₂ and N₂ molecules from diffusing into the glovebox and toxic molecules from diffusing out. The enclosure leak rate is <0.0005vol%/h, achieving the stated leak-free sealing effect.

Datasheet

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Supplier Information

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Etelux
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Etelux Inert Gas System (Beijing) Co., Ltd. was established in February 1998, introducing and absorbing European and American technologies to develop inert gas protection equipment, used for glove boxes in science and technology education, university research, lithium battery industry, laser industry, etc., filling the history of long-term dependence on imports in China, greatly reducing procurement costs, and deeply trusted by users. We have always adhered to the business philosophy of "customer first, excellence" and the principle of "customer first" to provide quality services to our customers. We bravely shoulder the responsibilities of the times and social missions, provide customers with higher value service experiences, focus on research and development, continuous innovation, and maintain a leading position in the glove box industry. Etelux Inert Gas System (Beijing) Co., Ltd. has a registered capital of 50 million yuan and owns two major production bases covering an area of more than 10,000 square meters. The company produces various products such as biochemical experimental glove boxes, lithium battery glove boxes, glove boxes for special lamp production, solvent filtration systems, solvent purification systems, gas purification systems, etc. They have been adopted by more than 1,000 customers in aerospace, weapons, military, power supply, biochemistry, physics, metallurgy, electronics, materials and other fields. In recent years, more than 5,000 sets of various equipment not only cover various provinces and regions in China, but also cover Europe and the United States. Its service network has covered major cities in China, and has sales and after-sales service institutions in Beijing, Shanghai, Wuhan, and Guangzhou.

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