Integrated Packaging Glovebox System with Oven and Parallel Seam Welding

Integrated Packaging Glovebox System with Oven and Parallel Seam Welding

Supplier
Etelux
Category
Material-based Production Equipment
Origin
China

A scalable,efficient packaging solution for highly hermetic,reliable electronics and sensitive materials. It upgrades conventional nitrogen-filled sealing/welding boxes to a fully enclosed,recirculating purification environment that maintains low moisture/oxygen,for example<100ppm. This improves internal gas purity/consistency and protects operators against possible metal spatter or laser exposure compared with laser welding. An oven bakes out devices,housings and lids before sealing. Transfer chambers admit devices and remove finished products without disrupting the main atmosphere. Intended for sealed electronics requiring moisture/corrosion protection and long-term stability. The box has two-tier shelving,a steel stand950mm high including swivel casters,and a customer-specified bottom opening for a parallel seam welder. The heated square transfer chamber has three tray levels at0-170 degrees,with PLC-programmed heating,holding and cooling times and±2℃ control. The other square chamber has three tray levels. Control includes self-diagnosis,restart after power loss,pressure/adaptive control,automatic/circulation control,password protection,LCD vacuum-chamber control and Siemens PLC touchscreen unit control. Box and transfer-chamber pressures are held at setpoints; a foot pedal adjusts glovebox pressure. Users select a working interval between+12.5 and-12.5mbar,automatically controlled by PLC. Default interval:-1 to+3mbar. Above12mbar,the PLC opens a safety relief valve to protect gloves,equipment and materials. A foot switch permits fine adjustment. Automatic box purging supports gas changes and rapid recovery after accidental moisture/oxygen entry. The purge-valve/pipeline connection uses securely attached wire-reinforced plastic KF25 tubing and an external KF25 hose-barb fitting. Oxygen analyzer:US Avcray(AF-360Z); other oxygen analyzer:GE oxy.IQ™ Oxygen Transmitter. Moisture analyzer:imported UK MICHELL,selected for the operating environment,not domestically made/assembled,with third-party data assurance. Other moisture analyzer:GE VeriDri™ Dew-Point Transmitter. Vacuum system:BaoSi IDSP10 dry pump. Listed certifications:ISO9001,CE,UL. One-year warranty,lifetime repair; consult manual danger,warning and caution provisions.

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Overview

A scalable,efficient packaging solution for highly hermetic,reliable electronics and sensitive materials. It upgrades conventional nitrogen-filled sealing/welding boxes to a fully enclosed,recirculating purification environment that maintains low moisture/oxygen,for example<100ppm. This improves internal gas purity/consistency and protects operators against possible metal spatter or laser exposure compared with laser welding. An oven bakes out devices,housings and lids before sealing. Transfer chambers admit devices and remove finished products without disrupting the main atmosphere. Intended for sealed electronics requiring moisture/corrosion protection and long-term stability. The box has two-tier shelving,a steel stand950mm high including swivel casters,and a customer-specified bottom opening for a parallel seam welder. The heated square transfer chamber has three tray levels at0-170 degrees,with PLC-programmed heating,holding and cooling times and±2℃ control. The other square chamber has three tray levels. Control includes self-diagnosis,restart after power loss,pressure/adaptive control,automatic/circulation control,password protection,LCD vacuum-chamber control and Siemens PLC touchscreen unit control. Box and transfer-chamber pressures are held at setpoints; a foot pedal adjusts glovebox pressure. Users select a working interval between+12.5 and-12.5mbar,automatically controlled by PLC. Default interval:-1 to+3mbar. Above12mbar,the PLC opens a safety relief valve to protect gloves,equipment and materials. A foot switch permits fine adjustment. Automatic box purging supports gas changes and rapid recovery after accidental moisture/oxygen entry. The purge-valve/pipeline connection uses securely attached wire-reinforced plastic KF25 tubing and an external KF25 hose-barb fitting. Oxygen analyzer:US Avcray(AF-360Z); other oxygen analyzer:GE oxy.IQ™ Oxygen Transmitter. Moisture analyzer:imported UK MICHELL,selected for the operating environment,not domestically made/assembled,with third-party data assurance. Other moisture analyzer:GE VeriDri™ Dew-Point Transmitter. Vacuum system:BaoSi IDSP10 dry pump. Listed certifications:ISO9001,CE,UL. One-year warranty,lifetime repair; consult manual danger,warning and caution provisions.

Specifications

ParameterValue
Boxes - Dimensions1200mm×900mm×750mm
Box - StructureTotal stainless steel structure (Type 304)
Box - thickness3 mm
Box - Volume0.8 m³
Box - Front WindowAn operating surface of tilted design, disassembly 8mm of secure steel glass front windows, resistant to grinding, corrosive, photo-exceeding good
Boxes - Front Window - Seal CircleSealed with 3/8 inches thick OMEGA seal, embedding corrosive film.
Boxes - Gloves8 in
Boxes - Gloves - MaterialsHard aluminium alloy gloves (combustion-resistant, aluminium anode oxide, electrolytic and organic solvent corrosion resistance)
Boxes - Gloves Ports - caliber220 mm
Boxes - Gloves - MaterialsOriginal butyl rubber imports, United States
Box - Glove - Thickness0.4 mm
Box - Filter - Aperture0.3 μm
Boxes - LightingThe box is equipped with a reaction-proof light-saving light, soft light.
Boxes - leakage rate≤0.001 vol%/h
Box-pore-pore power circuit boards-power220V±10%50Hz±10%
Boxes - Interfaces3 standard KF-40 interfaces set
Box - Positive and Negative Pressure-10mbar-10mbar
Boxes - strench - high-bearing wheel950 mm
Transition module - Square heating transition module - MaterialsOpen the square front (304 stainless steel) and connect to the left side of the glove box
Transition class - Square heating module - DimensionsInternal size of vacuum furnace 350 × 350 × 350 mm
Transition Chamber—Square Heated Airlock—Three-Tier Tray Temperature0-170 °
Transition module - Square Heating Transition Module - Temperature Control Precision±2 ℃
Transition module - square transition module - materialsOpen the square front (304 stainless steel) and connect to the left side of the glove box
Transition class - square transition module - sizeInternal size of vacuum furnace 350 × 350 × 350 mmm
Control system -- working pressure zone [Any setup]+12.5 to 12.5 mbar
Control system -- working pressure zone [Default value]-1至+3毫巴
Purge system - valve to box pipe integrationKF25 has a strong connection to the steel silk-sweet tube.
Cleaning system -- external interfaceKF25 tower.
Analyzers - oxygen analysers - dimensions205 mm(L) x 80 mm(W) x 60 mm(H)
Analyzers - oxygen analysers - range measurement0-1000 Ppm
Analyzer-water analyser-size205 mm(L) x 80 mm(W) x 60 mm(H)
Analyzers - hydrometric analysers - range of measurements0-1000 ppm

Key Features

Patented module: features and advantages of the Etelux patented flange window with double O-ring seals (patent number CN104260114B). The window flange is laser-cut from a single thick stainless steel plate into a high-strength rectangular ring that resists impact and compressive deformation. The integral flange window and annular sealing grooves are machined in a single setup on a large gantry machining center. Two dovetail sealing grooves are provided, with flatness of the sealing support surfaces and groove bottoms <0.05mm/m. The flange window is joined to the enclosure by cooled continuous welding, and the complete welds undergo strict non-destructive inspection to ensure leak-free welded joints. The double-groove vacuum-isolation sealing arrangement uses two integral O-rings embedded in integral annular grooves. Both the inner and outer seals are seamless. The vacuum between the two seals effectively prevents airborne H₂O, O₂ and N₂ molecules from diffusing into the glovebox and toxic molecules from diffusing out. The enclosure leak rate is <0.0005vol%/h, achieving the stated leak-free sealing effect.

Datasheet

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Supplier Information

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Etelux
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Etelux Inert Gas System (Beijing) Co., Ltd. was established in February 1998, introducing and absorbing European and American technologies to develop inert gas protection equipment, used for glove boxes in science and technology education, university research, lithium battery industry, laser industry, etc., filling the history of long-term dependence on imports in China, greatly reducing procurement costs, and deeply trusted by users. We have always adhered to the business philosophy of "customer first, excellence" and the principle of "customer first" to provide quality services to our customers. We bravely shoulder the responsibilities of the times and social missions, provide customers with higher value service experiences, focus on research and development, continuous innovation, and maintain a leading position in the glove box industry. Etelux Inert Gas System (Beijing) Co., Ltd. has a registered capital of 50 million yuan and owns two major production bases covering an area of more than 10,000 square meters. The company produces various products such as biochemical experimental glove boxes, lithium battery glove boxes, glove boxes for special lamp production, solvent filtration systems, solvent purification systems, gas purification systems, etc. They have been adopted by more than 1,000 customers in aerospace, weapons, military, power supply, biochemistry, physics, metallurgy, electronics, materials and other fields. In recent years, more than 5,000 sets of various equipment not only cover various provinces and regions in China, but also cover Europe and the United States. Its service network has covered major cities in China, and has sales and after-sales service institutions in Beijing, Shanghai, Wuhan, and Guangzhou.

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Integrated Packaging Glovebox System with Oven and Parallel Seam Welding
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