Automotive Lamp Magnetron Sputtering Coating Machine
The automotive-lamp magnetron sputtering coating machine deposits aluminum, tin and other coatings on injection-molded or metal surfaces in vacuum. Its process and monitoring equipment provide fast deposition, dense and pure films, bright color, uniform thickness and strong adhesion, without industrial wastewater, making it suitable for large-scale production. After ion-bombardment cleaning, it sputter-deposits a metal film and then deposits a silicon-oxide protective film (SiOx) without breaking vacuum. The automatic sequence includes low-vacuum evacuation, arc-bombardment cleaning and surface activation, high-vacuum evacuation (X10-5Torr), aluminum evaporation, and oxidation-protection coating. A hardened silicon-oxide layer protects the aluminum from oxidation and peeling. The vertical dual-door chamber has door-mounted fixtures that rotate, with continuously variable speed controlled by an inverter. A touchscreen provides setup, operation and operating-status display. The integrated, tidy structure minimizes footprint while leaving maintenance space, improving site utilization. The design is easy to operate and service, and process parameters can be traced for management. Components: 1. Dual-door vacuum chamber, φ900(φ800,φ700)×1552H, made of SUS304. 2. Vacuum system: mechanical pump (RP) + Roots pump (MBP) + diffusion pump (DP) + ultralow-temperature refrigeration unit reaching -140 degrees. 3. Circulating cooling-water systems for the vacuum system and magnetron sputtering electrodes. 4. DC power for aluminum sputtering and medium-frequency power for pretreatment and oxide-protection coating. 5. Programmable controller and touchscreen. 6. Production cycle 220~390 seconds, depending on the product.
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