Automotive Lamp Magnetron Sputtering Coating Machine

Automotive Lamp Magnetron Sputtering Coating Machine

Supplier
Hanavac
Category
Material-based Production Equipment
Origin
China

The automotive-lamp magnetron sputtering coating machine deposits aluminum, tin and other coatings on injection-molded or metal surfaces in vacuum. Its process and monitoring equipment provide fast deposition, dense and pure films, bright color, uniform thickness and strong adhesion, without industrial wastewater, making it suitable for large-scale production. After ion-bombardment cleaning, it sputter-deposits a metal film and then deposits a silicon-oxide protective film (SiOx) without breaking vacuum. The automatic sequence includes low-vacuum evacuation, arc-bombardment cleaning and surface activation, high-vacuum evacuation (X10-5Torr), aluminum evaporation, and oxidation-protection coating. A hardened silicon-oxide layer protects the aluminum from oxidation and peeling. The vertical dual-door chamber has door-mounted fixtures that rotate, with continuously variable speed controlled by an inverter. A touchscreen provides setup, operation and operating-status display. The integrated, tidy structure minimizes footprint while leaving maintenance space, improving site utilization. The design is easy to operate and service, and process parameters can be traced for management. Components: 1. Dual-door vacuum chamber, φ900(φ800,φ700)×1552H, made of SUS304. 2. Vacuum system: mechanical pump (RP) + Roots pump (MBP) + diffusion pump (DP) + ultralow-temperature refrigeration unit reaching -140 degrees. 3. Circulating cooling-water systems for the vacuum system and magnetron sputtering electrodes. 4. DC power for aluminum sputtering and medium-frequency power for pretreatment and oxide-protection coating. 5. Programmable controller and touchscreen. 6. Production cycle 220~390 seconds, depending on the product.

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Overview

The automotive-lamp magnetron sputtering coating machine deposits aluminum, tin and other coatings on injection-molded or metal surfaces in vacuum. Its process and monitoring equipment provide fast deposition, dense and pure films, bright color, uniform thickness and strong adhesion, without industrial wastewater, making it suitable for large-scale production. After ion-bombardment cleaning, it sputter-deposits a metal film and then deposits a silicon-oxide protective film (SiOx) without breaking vacuum. The automatic sequence includes low-vacuum evacuation, arc-bombardment cleaning and surface activation, high-vacuum evacuation (X10-5Torr), aluminum evaporation, and oxidation-protection coating. A hardened silicon-oxide layer protects the aluminum from oxidation and peeling. The vertical dual-door chamber has door-mounted fixtures that rotate, with continuously variable speed controlled by an inverter. A touchscreen provides setup, operation and operating-status display. The integrated, tidy structure minimizes footprint while leaving maintenance space, improving site utilization. The design is easy to operate and service, and process parameters can be traced for management. Components: 1. Dual-door vacuum chamber, φ900(φ800,φ700)×1552H, made of SUS304. 2. Vacuum system: mechanical pump (RP) + Roots pump (MBP) + diffusion pump (DP) + ultralow-temperature refrigeration unit reaching -140 degrees. 3. Circulating cooling-water systems for the vacuum system and magnetron sputtering electrodes. 4. DC power for aluminum sputtering and medium-frequency power for pretreatment and oxide-protection coating. 5. Programmable controller and touchscreen. 6. Production cycle 220~390 seconds, depending on the product.

Applications

The equipment is widely used for aluminum coating on automotive lamps, coating of automotive interior parts, computer housings and mobile phone housings. It can deposit metal films, nonconductive films, electromagnetic shielding films and other metal films.

Key Features

Plating material: Application of various metal plating (aluminium, nickel, copper, luminum, etc.) membrane: Metal plating and protective membrane plating are completed simultaneously (no other antioxidation is required after plating); Plating quality: high brightness, strong investment, and high light-clean product plating can lead to direct plating without a bottom coating and application of high-end lamps; Plating speed: two 60Kw high power magnetic plating poles, fast and large-scale instant plating of membranes; dehumid capability: a super-low-temperature cold system with less than zero and less than 140° of vacuum in the vacuum, and full absorption of moisture to increase the rate of vacuum arrival; operating cost: Splashing is a highly self-developed product, which significantly improves the efficiency of target materials; and badness: go to the usual processing process (floor coating and aluminous spray) and does not allow for changes in the code.

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Supplier Information

Ha
Hanavac
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Shanghai HANA Technology Equipment Co., Ltd. is a high-tech enterprise established in Shanghai in 2004. The company is a professional vacuum-related equipment manufacturer that introduces advanced technologies from South Korea and Japan to produce and sell various vacuum equipment and vacuum accessories in China. HANA is a professional equipment manufacturer integrating independent research and development, design, production, electrical control, software development, process debugging, on-site installation, and after-sales management. It has its own independent R&D team and complete testing equipment. It mainly produces and manufactures magnetron sputtering coating machines, optical film coating machines (AR+AF), mobile phone-related color film coating machines, AF anti-fingerprint film coating machines, vacuum battery drying equipment, automotive headlight vacuum coating machines, automotive vehicle panel vacuum coating machines, vacuum exhaust equipment and other vacuum-related equipment. The company satisfies customers with high-quality equipment needs in China with imported equipment quality, domestic equipment prices, and excellent after-sales service.

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Automotive Lamp Magnetron Sputtering Coating Machine
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