High-/Ultra-High-Voltage Oil-Immersed Transformer Temperature-Monitoring System

High-/Ultra-High-Voltage Oil-Immersed Transformer Temperature-Monitoring System

Supplier
China-tscom
Category
Communications & Energy
Origin
China

Transformers are important electrical equipment. During long-term operation,resistance and leakage flux heat internal connecting rods,fasteners,coils and cores. This can raise oil temperature,decompose insulating oil,reduce oil quality,increase internal pressure and weaken insulation,potentially causing explosions,burnout,accidents and widespread power outages. The source’s background discussion states normal insulating-oil temperatures within105°Cand coil-winding temperatures within140°C,localized mild overheating at170–200°C,severe overheating at300–400°C,and temperatures of700–1000°Cat some rods and fasteners. Oil and winding temperatures depend on environment and load. High insulation requirements and strong electromagnetic interference previously prevented monitoring at these internal hot spots; bulk oil-temperature measurement or analysis of decomposition gases could not identify exact local temperatures,overheating causes or the significance of individual hot spots. This limited early hazard prediction and feedback for transformer design. This solution uses fiber-Bragg-grating temperature sensing to measure likely hot spots directly. Features include resistance to electromagnetic interference and corrosion,a monitoring site without electrical signals,high reliability,long life,real-time24-hour monitoring,multiple simple alarm methods,and compatibility and expandability. Safety measures require materials compatible with transformer oil,good electrical insulation meeting breakdown-voltage requirements,and suitable surface-creepage performance. Sensors use anFBGstring without fusion splices between sensors,special protective packaging against electrical breakdown,and special gratings that continue measuring during brief temperatures above300°C. Fixing materials are standard transformer-factory materials; dedicated installation/routing procedures provide standardized guidance. Transformer vibration does not affect measurement accuracy. Outdoor fiber cable between transformer and host resists tension,compression,water,rodent damage and corrosion. The interface board maintains optical transmission with insertion loss≤0.3dBand withstands5barpressure to prevent oil leakage.

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Overview

Transformers are important electrical equipment. During long-term operation,resistance and leakage flux heat internal connecting rods,fasteners,coils and cores. This can raise oil temperature,decompose insulating oil,reduce oil quality,increase internal pressure and weaken insulation,potentially causing explosions,burnout,accidents and widespread power outages. The source’s background discussion states normal insulating-oil temperatures within105°Cand coil-winding temperatures within140°C,localized mild overheating at170–200°C,severe overheating at300–400°C,and temperatures of700–1000°Cat some rods and fasteners. Oil and winding temperatures depend on environment and load. High insulation requirements and strong electromagnetic interference previously prevented monitoring at these internal hot spots; bulk oil-temperature measurement or analysis of decomposition gases could not identify exact local temperatures,overheating causes or the significance of individual hot spots. This limited early hazard prediction and feedback for transformer design. This solution uses fiber-Bragg-grating temperature sensing to measure likely hot spots directly. Features include resistance to electromagnetic interference and corrosion,a monitoring site without electrical signals,high reliability,long life,real-time24-hour monitoring,multiple simple alarm methods,and compatibility and expandability. Safety measures require materials compatible with transformer oil,good electrical insulation meeting breakdown-voltage requirements,and suitable surface-creepage performance. Sensors use anFBGstring without fusion splices between sensors,special protective packaging against electrical breakdown,and special gratings that continue measuring during brief temperatures above300°C. Fixing materials are standard transformer-factory materials; dedicated installation/routing procedures provide standardized guidance. Transformer vibration does not affect measurement accuracy. Outdoor fiber cable between transformer and host resists tension,compression,water,rodent damage and corrosion. The interface board maintains optical transmission with insertion loss≤0.3dBand withstands5barpressure to prevent oil leakage.

Specifications

ParameterValue
Temperature Measurement Accuracy±1℃
Resolution-0.1℃
Temperature Measurement Range-50~300℃
Sensor Lifetime20 yr
Interface-Board Insertion Loss [Transformer Interface Board]≤0.3dB
Interface-Board Pressure Resistance [Transformer Interface Board]5Bar
Sensor Temperature-Measurement Capability [SpecialFBG;Brief Exposure]>300℃

Datasheet

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Supplier Information

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China-tscom
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Founded in 2000 and listed on the ChiNext of Shenzhen Stock Exchange in 2016, T&S Communications is a national high-tech enterprise focusing on the R&D, production and sales of core optical communication components and integrated functional modules. As a globally leading manufacturer of MTP/MPO high-density optical fiber connectors and one of the world's largest manufacturers of ceramic ferrules, the company's products are widely used in large and ultra-large data centers, cloud computing platforms, AI training clusters, telecommunication networks and next-generation intelligent computing infrastructure in North America and Europe, continuously providing high-quality optical connection products and solutions to global leading cloud service providers, equipment manufacturers and data center operators. The company has a rich product line, covering passive optical components such as high-density optical fiber connectors, conventional optical fiber connectors, PLC splitters, and wavelength division multiplexers, active optical components such as high-speed optical modules and active optical cables, as well as key basic components such as ceramic ferrules, MT ferrules, planar lightwave circuit wafers and chips. T&S Communications has three subsidiaries: Hechuan Powder, Ruixinyuan, and Tesilu Precision, and has established a production base in Vietnam. Relying on the "Guangdong Provincial Optical Fiber Sensing (T&S Communications) Engineering Technology Research Center", the company actively promotes the large-scale application of optical fiber sensing technology in fields such as electric power, transportation, energy, and infrastructure. Looking to the future, T&S Communications closely follows the development trends of ultra-high computing power and the Internet of Everything, focusing on cutting-edge businesses such as high-density optical interconnection, CPO (Co-Packaged Optics) and optical fiber sensing, and is committed to building a high-density, high-speed, intelligent "optical communication + optical sensing" product system, providing global customers with reliable and forward-looking products and solutions.

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